Hypertherm HRT Instrukcja Użytkownika

Duramax™ Retrofit TorchHRT, HRTs, and MRT for powermax1000®, powermax1250®, and powermax1650®Operator Manual – 807190Revision 3

Warranty9/10W-4 Compliance Information

Safety informationBefore operating any Hypertherm equipment, read the separate Safety and Compliance Manual (80669C) included with your product for im

Table of ConTenTsDuramax Retrofit Torch Operator Manual iELECTROMAGNETIC COMPATIBILITY (EMC) ...

Table of ConTenTsii Duramax Retrofit Torch Operator Manual65 amp mechanized shielded cutting for Powermax1250/1650 ...

Duramax Retrofit Torch Operator Manual 1-1Section 1 SpecificationsIn this section:Component weights ...

SpecificationS1-2 Duramax Retrofit Torch Operator ManualDuramax HRT hand torch dimensionsDuramax HRTs hand torch dimensions9.9 in (25.2 cm)3.8 in(9.

SpecificationSDuramax Retrofit Torch Operator Manual 1-3Duramax MRT full-length machine torch dimensions15.6 in(39.6 cm)1.0 in(2.5 cm)1.4 in (3.6 cm

SpecificationS1-4 Duramax Retrofit Torch Operator Manual

Duramax Retrofit Torch Operator Manual 2-1Section 2 Torch SetupIn this section:Introduction ...

Torch seTup2-2 Duramax Retrofit Torch Operator ManualIntroductionDuramax™ series handheld and machine retrofit torches are available for the Powerma

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-3Choose the hand torch consumablesDuramax retrofit torches are shipped with a full set of cuttin

Torch seTup2-4 Duramax Retrofit Torch Operator Manual65A45A85A100AHand torch consumablesDrag-cutting consumables: Powermax1000/1250/1650Gouging cons

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-5Install the hand torch consumablesTo operate the hand torch, a complete set of consumable parts

Torch seTup2-6 Duramax Retrofit Torch Operator ManualMachine torch setupBefore using either style of machine torch, you must:• Mount the torch on y

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-7Converting a Duramax retrofit machine torch into a mini torchYou can convert a full‑length mach

Torch seTup2-8 Duramax Retrofit Torch Operator Manual7. Disconnect the wire connector for the cap‑sensor switch.8. Use a #2 Phillips screwdriver t

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-9Mount the torchDepending on the type of cutting table you have, you may or may not need to disa

Torch seTup2-10 Duramax Retrofit Torch Operator Manual7. Disconnect the wire connector for the cap‑sensor switch.8. Use a #2 Phillips screwdriver

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-1113. Slide the strain relief body and strain relief nut over the torch lead.14. If you are mo

Operator Manual(P/N 807190)Revision 3 – May 2012Hypertherm, Inc.Hanover, NH USAwww.hypertherm.comemail: [email protected]© 2012 Hypertherm, Inc.All

Torch seTup2-12 Duramax Retrofit Torch Operator ManualChoose the machine torch consumablesPowermax systems with the Duramax MRT retrofit torch are s

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-1365A45A85A100A220994Swirl ring220993Shield220842Electrode220953Ohmic‑sensing retaining capMecha

Torch seTup2-14 Duramax Retrofit Torch Operator Manual 100A65A85AGouging consumables: Powermax1000/1250/1650220854Retaining cap220842Electrode220798

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-15Install the machine torch consumablesWARNINGINSTANT-ON TORCHESPLASMA ARC CAN CAUSE INJURY AND

Torch seTup2-16 Duramax Retrofit Torch Operator ManualTorch installation1. Turn OFF the power.2. Remove the power cord from the power receptacle

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-174. Align the marks on the strain relief.5. Pull back the quick‑release collar and insert t

Torch seTup2-18 Duramax Retrofit Torch Operator Manual

Duramax Retrofit Torch Operator Manual 3-1Section 3 OperationIn this section:Using the cut charts ...

OPERATION3-2 Duramax Retrofit Torch Operator ManualUsing the cut chartsThe following sections provide cut charts for each set of mechanized consumab

OPERATIONDuramax Retrofit Torch Operator Manual 3-3ProcessThickness (mm)0.5 1 2 3 6 8 10 12 16 20Mild Steel100 A Shielded2.0 2.1 2.2 2.2 2.3 2.785 A

Hypertherm, Inc.Etna Road, P.O. Box 5010Hanover, NH 03755 USA603-643-3441 Tel (Main Office)603-643-5352 Fax (All Departments)[email protected] (Ma

OPERATION3-4 Duramax Retrofit Torch Operator ManualProcessThickness (inches)22 GA 18 GA 14 GA 10 GA 3/16 1/4 3/8 1/2 5/8 3/4Mild Steel100 A Shielded

OPERATIONDuramax Retrofit Torch Operator Manual 3-5100 amp mechanized shielded cutting for Powermax1650100A100A220993 Shield220993 Shield220854 Reta

OPERATION3-6 Duramax Retrofit Torch Operator ManualNote: Torch‑to‑work dis tance for the following cut chart is 1/8 in (3.2 mm) for all cuts.Mild s

OPERATIONDuramax Retrofit Torch Operator Manual 3-7220817 Shield220817 Shield220854 Retaining cap220857 Swirl ring220857 Swirl ring220842 Electrode2

OPERATION3-8 Duramax Retrofit Torch Operator Manual85 A ShieldedMild SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPierce

OPERATIONDuramax Retrofit Torch Operator Manual 3-985 A ShieldedStainless SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPi

OPERATION3-10 Duramax Retrofit Torch Operator Manual85 A ShieldedAluminumMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPierce D

OPERATIONDuramax Retrofit Torch Operator Manual 3-1180 amp mechanized shielded cutting for Powermax1250/1650220817 Shield220817 Shield220854 Retaini

OPERATION3-12 Duramax Retrofit Torch Operator ManualNote: Torch‑to‑work dis tance for the following cut chart is 1/16 in (1.5 mm) for all cuts.Mild

OPERATIONDuramax Retrofit Torch Operator Manual 3-1365 amp mechanized shielded cutting for Powermax1250/1650220817 Shield220817 Shield220854 Retaini

9/10Compliance Information EMC-1IntroductionHypertherm’s CE‑marked equipment is built in compliance with standard EN60974‑10. The equipment should be

OPERATION3-14 Duramax Retrofit Torch Operator Manual65 A ShieldedMild SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPierce

OPERATIONDuramax Retrofit Torch Operator Manual 3-1565 A ShieldedStainless SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightP

OPERATION3-16 Duramax Retrofit Torch Operator Manual65 A ShieldedAluminum MetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPierce

OPERATIONDuramax Retrofit Torch Operator Manual 3-1760 amp mechanized shielded cutting for Powermax1000/1250/1650220817 Shield220817 Shield220854 Re

OPERATION3-18 Duramax Retrofit Torch Operator ManualNote: Torch‑to‑work dis tance for the following cut chart is 1/16 in (1.5 mm) for all cuts.Mild

OPERATIONDuramax Retrofit Torch Operator Manual 3-1945 amp mechanized shielded cutting for Powermax1000/1250/1650220817 Shield220854 Retaining cap22

OPERATION3-20 Duramax Retrofit Torch Operator Manual45 A ShieldedMild SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPierce

OPERATIONDuramax Retrofit Torch Operator Manual 3-2145 A ShieldedStainless SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightP

OPERATION3-22 Duramax Retrofit Torch Operator Manual45 A ShieldedAluminumMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPierce D

OPERATIONDuramax Retrofit Torch Operator Manual 3-23100 amp mechanized unshielded cutting for Powermax1650• Recommended cut speeds are a good start

ElEctromagnEtic compatibility (Emc)9/10EMC-2 Compliance Informationsuch as filtering of the mains supply. Consideration should be given to shielding

OPERATION3-24 Duramax Retrofit Torch Operator ManualNote: Torch‑to‑work dis tance for the following cut chart is 3/16 in (4.8 mm) for all cuts.Mild

OPERATIONDuramax Retrofit Torch Operator Manual 3-2585 amp mechanized unshielded cutting for Powermax1650220955 Deflector220854 Retaining cap220857

OPERATION3-26 Duramax Retrofit Torch Operator Manual85 A UnshieldedMild SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPier

OPERATIONDuramax Retrofit Torch Operator Manual 3-2785 A UnshieldedStainless SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce Heigh

OPERATION3-28 Duramax Retrofit Torch Operator Manual85 A UnshieldedAluminumMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPierce

OPERATIONDuramax Retrofit Torch Operator Manual 3-2965 amp mechanized unshielded cutting for Powermax1250/1650220955 Deflector220854 Retaining cap22

OPERATION3-30 Duramax Retrofit Torch Operator Manual65 A UnshieldedMild SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPier

OPERATIONDuramax Retrofit Torch Operator Manual 3-3165 A UnshieldedStainless SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce Heigh

OPERATION3-32 Duramax Retrofit Torch Operator Manual65 A UnshieldedAluminumMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPierce

OPERATIONDuramax Retrofit Torch Operator Manual 3-3345 amp mechanized unshielded cutting for Powermax1000/1250/1650220955 Deflector220854 Retaining

9/10Compliance Information W-1AttentionGenuine Hypertherm parts are the factory‑recommended replacement parts for your Hypertherm system. Any damage

OPERATION3-34 Duramax Retrofit Torch Operator Manual45 A UnshieldedMild SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPier

OPERATIONDuramax Retrofit Torch Operator Manual 3-3545 A UnshieldedStainless SteelMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce Heigh

OPERATION3-36 Duramax Retrofit Torch Operator Manual45 A UnshieldedAluminumMetricMaterial ThicknessTorch-to-Work DistanceInitial Pierce HeightPierce

OPERATIONDuramax Retrofit Torch Operator Manual 3-37FineCut® consumables for Powermax1000/1250/1650Note: The cut charts in this section apply to bo

OPERATION3-38 Duramax Retrofit Torch Operator ManualFineCutMild SteelMetricMaterial ThicknessAmpsTorch-to-Work DistanceInitial Pierce HeightPierce D

OPERATIONDuramax Retrofit Torch Operator Manual 3-39FineCutStainless SteelMetricMaterial ThicknessAmpsTorch-to-Work DistanceInitial Pierce HeightPie

OPERATION3-40 Duramax Retrofit Torch Operator ManualLow Speed FineCutMild SteelMetricMaterial ThicknessAmpsTorch-to-Work DistanceInitial Pierce Heig

OPERATIONDuramax Retrofit Torch Operator Manual 3-41Low Speed FineCutStainless SteelMetricMaterial ThicknessAmpsTorch-to-Work DistanceInitial Pierce

OPERATION3-42 Duramax Retrofit Torch Operator Manual123Using the hand torchWARNINGINSTANTON TORCHES PLASMA ARC CAN CAUSE INJURY AND BURNSPlasma arc

OPERATIONDuramax Retrofit Torch Operator Manual 3-43Hand torch cutting hints• Drag the torch tip lightly along the workpiece to maintain a steady c

Warranty9/10W-2 Compliance InformationWARRANTYDistributors/OEMs may offer different or additional warranties, but Distributors/OEMs are not authorize

OPERATION3-44 Duramax Retrofit Torch Operator ManualStart a cut from the edge of the workpiece1. With the work clamp attached to the workpiece, hol

OPERATIONDuramax Retrofit Torch Operator Manual 3-45Pierce a workpiece1. With the work clamp attached to the workpiece, hold the torch at an approx

OPERATION3-46 Duramax Retrofit Torch Operator ManualGouge a workpiece1. Hold the torch so that the torch tip is within 1/16 inch (1.5 mm) from the

OPERATIONDuramax Retrofit Torch Operator Manual 3-47Gouge profileYou can vary the gouge profile by varying the speed of the torch over the workpiece

OPERATION3-48 Duramax Retrofit Torch Operator ManualVarying the gouge profileThe following actions have the stated effects on the gouge profile:•  I

OPERATIONDuramax Retrofit Torch Operator Manual 3-49Common hand-cutting faultsThe torch does not cut completely through the workpiece. The causes ca

OPERATION3-50 Duramax Retrofit Torch Operator ManualUsing the machine torchSince the Powermax with a machine torch can be used with a wide variety o

OPERATIONDuramax Retrofit Torch Operator Manual 3-51CauseThe torch is too high.SolutionLower the torch; or if you are using a torch height control,

OPERATION3-52 Duramax Retrofit Torch Operator ManualHigh‑speed dross forms when the cutting speed is too fast and the arc angles behind. It forms as

OPERATIONDuramax Retrofit Torch Operator Manual 3-53To pierce a workpiece using the machine torchAs with the hand torch, you can start a cut with th

Warranty9/10Compliance Information W-3Transfer of rightsYou may transfer any remaining rights you may have hereunder only in connection with the sale

OPERATION3-54 Duramax Retrofit Torch Operator ManualDross forms on the bottom of the cut. Causes can be:• The consumables are worn and need to be r

Duramax Retrofit Torch Operator Manual 4-1Section 4 Maintenance and partsIn this section:Perform routine maintenance ...

MAINTENANCE AND pArTs4-2 Duramax Retrofit Torch Operator ManualPerform routine maintenanceEvery use:Check indicator lights and fault icons. Correct

MAINTENANCE AND pArTsDuramax Retrofit Torch Operator Manual 4-3Part Inspect ActionShield or deflectorThe center hole for roundness.The gap between t

MAINTENANCE AND pArTs4-4 Duramax Retrofit Torch Operator ManualHand torch replacement partsDuramax HRTThe entire hand torch and lead assembly can be

MAINTENANCE AND pArTsDuramax Retrofit Torch Operator Manual 4-5Duramax HRTsThe entire hand torch and lead assembly can be replaced, or individual co

MAINTENANCE AND pArTs4-6 Duramax Retrofit Torch Operator ManualMachine torch replacement partsDuramax MRTConsumablesMounting sleeveCouplerGear rack

MAINTENANCE AND pArTsDuramax Retrofit Torch Operator Manual 4-7The entire machine torch and lead assembly can be replaced, or individual component p

MAINTENANCE AND pArTs4-8 Duramax Retrofit Torch Operator Manual