Hypertherm HRT2 Instrukcja Użytkownika

Duramax™ Retrofit TorchOperator Manual – 807530Revision 1HRT2 and MRT2 for powermax600®, powermax800®, powermax900®, MAX42®, and MAX43®

Table of ConTenTsDuramax Retrofit Torch Operator Manual iELECTROMAGNETIC COMPATIBILITY (EMC) ...

Table of ConTenTsii Duramax Retrofit Torch Operator ManualCommon hand-cutting faults ...

Duramax Retrofit Torch Operator Manual 1-1Section 1 SpecificationsIn this section:Component weights ...

SpecificationS1-2 Duramax Retrofit Torch Operator ManualDuramax HRT2 hand torch dimensions25.2 cm (9.9 in.)9.8 cm(3.8 in.) 75° angle6.6 cm(2.6 in.

Duramax Retrofit Torch Operator Manual 2-1Section 2 Torch SetupIn this section:Introduction ...

Torch seTup2-2 Duramax Retrofit Torch Operator ManualIntroductionDuramax™ series handheld and machine retrofit torches are available for the Powerma

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-3Choose the hand torch consumablesDuramax retrofit torches are shipped with a full set of cuttin

Torch seTup2-4 Duramax Retrofit Torch Operator ManualInstall the hand torch consumablesTo operate the hand torch, a complete set of consumable parts

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-5Machine torch setupDuramax MRT2Before using either style of machine torch, you must:• Mount th

Torch seTup2-6 Duramax Retrofit Torch Operator ManualConverting a Duramax retrofit machine torch into a mini torchYou can convert a full-length mach

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-711. Slide the coupler over the torch lead.12. Use two wrenches to tighten the gas supply line

Torch seTup2-8 Duramax Retrofit Torch Operator ManualMount the torchDepending on the type of cutting table you have, you may or may not need to disa

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-99. Use 1/4-inch and 3/8-inch wrenches, or two adjustable wrenches, to loosen the nut that secu

Torch seTup2-10 Duramax Retrofit Torch Operator ManualChoose the machine torch consumablesPowermax systems with the Duramax MRT2 retrofit torch are

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-11Gouging consumablesFineCut® unshielded consumablesFineCut® shielded220953 Retaining cap220857

Torch seTup2-12 Duramax Retrofit Torch Operator ManualInstall the machine torch consumablesTo operate the machine torch, a complete set of consumabl

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-13Torch installationTorches with a quick disconnect connector1. Turn OFF the power switch and r

Torch seTup2-14 Duramax Retrofit Torch Operator ManualTorches without a quick disconnect connector - Powermax600 CE1. Turn OFF the power switch and

TORCH SETUPDuramax Retrofit Torch Operator Manual 2-15The Duramax MRT2 torch lead is supplied with a pigtail so that the on/off pendant may be used.

Operator Manual(P/N 807530)Revision 1 – May 2012Hypertherm, Inc.Hanover, NH USAwww.hypertherm.comemail: [email protected]© 2012 Hypertherm, Inc.All

Torch seTup2-16 Duramax Retrofit Torch Operator Manual

Duramax Retrofit Torch Operator Manual 3-1Section 3 OperationIn this section:Using the cut charts ...

OPERATION3-2 Duramax Retrofit Torch Operator ManualUsing the cut chartsThe following sections provide cut charts for each set of mechanized consumab

OPERATIONDuramax Retrofit Torch Operator Manual 3-3* Piercing material in this range is not recommended, it will shorten consumable life. Starting

OPERATION3-4 Duramax Retrofit Torch Operator Manual220817 Shield220854 Retaining cap220941 Nozzle220857 Swirl ring220842 Electrode45A220817 Shield22

OPERATIONDuramax Retrofit Torch Operator Manual 3-5220817 Shield220854 Retaining cap220941 Nozzle220857 Swirl ring220842 Electrode45A220817 Shield22

OPERATION3-6 Duramax Retrofit Torch Operator Manual45A Shielded Air flow rate - slpm/scfhStainless SteelHot 177 / 376Cold 201 / 427MetricMaterial Th

OPERATIONDuramax Retrofit Torch Operator Manual 3-745A Shielded Air flow rate - slpm/scfhAluminumHot 177 / 376Cold 201 / 427MetricMaterial Thickness

OPERATION3-8 Duramax Retrofit Torch Operator Manual220817 Shield220854 Retaining cap220941 Nozzle220857 Swirl ring220842 Electrode45A220817 Shield22

OPERATIONDuramax Retrofit Torch Operator Manual 3-945 amp mechanized unshielded consumables220955 Deflector220854 Retaining cap220857 Swirl ring2208

Hypertherm, Inc.Etna Road, P.O. Box 5010Hanover, NH 03755 USA603-643-3441 Tel (Main Office)603-643-5352 Fax (All Departments)[email protected] (Ma

OPERATION3-10 Duramax Retrofit Torch Operator Manual45A Unshielded Air flow rate - slpm/scfhStainless SteelHot 177 / 376Cold 201 / 427MetricMaterial

OPERATIONDuramax Retrofit Torch Operator Manual 3-1145A Unshielded Air flow rate - slpm/scfhAluminumHot 177 / 376Cold 201 / 427MetricMaterial Thickn

OPERATION3-12 Duramax Retrofit Torch Operator Manual40 amp mechanized unshielded consumables•Torch-to-workdistanceforthefollowingcutchartis

OPERATIONDuramax Retrofit Torch Operator Manual 3-13FineCut® consumablesNote: The cut charts in this section apply to both shielded and unshielded

OPERATION3-14 Duramax Retrofit Torch Operator ManualFineCutStainless SteelMetricMaterial ThicknessCurrentTorch-to-Work DistanceInitial Pierce Height

OPERATIONDuramax Retrofit Torch Operator Manual 3-15220953 Retaining cap220857 Swirl ring220842 Electrode220948 Shield220930 Nozzle220854 Retaining

OPERATION3-16 Duramax Retrofit Torch Operator ManualLow Speed FineCutStainless SteelMetricMaterial ThicknessCurrentTorch-to-Work DistanceInitial Pie

OPERATIONDuramax Retrofit Torch Operator Manual 3-17Operate the safety triggerThe hand torches are equipped with a safety trigger to prevent acciden

OPERATION3-18 Duramax Retrofit Torch Operator ManualHand torch cutting hints• Drag the torch tip lightly along the workpiece to maintain a steady c

OPERATIONDuramax Retrofit Torch Operator Manual 3-19Start a cut from the edge of the workpiece1. With the work clamp attached to the workpiece, hol

Compliance Information EMC-17/10ELECTROMAGNETIC COMPATIBILITY EMC IntroductionHypertherm’s CE-marked equipment is built in compliance with standard

OPERATION3-20 Duramax Retrofit Torch Operator ManualPierce a workpiece1. With the work clamp attached to the workpiece, hold the torch at an approx

OPERATIONDuramax Retrofit Torch Operator Manual 3-21Gouge a workpiece1. Hold the torch so that the torch tip is within 1.5 mm (1/16 inch) from the

OPERATION3-22 Duramax Retrofit Torch Operator ManualGeneral guidelines for gougingThe following actions have the stated effects on the gouge profile

OPERATIONDuramax Retrofit Torch Operator Manual 3-23Using the machine torchSince the Powermax with a machine torch can be used with a wide variety o

OPERATION3-24 Duramax Retrofit Torch Operator ManualCauseThe torch is too high.SolutionLower the torch; or if you are using a torch height control,

OPERATIONDuramax Retrofit Torch Operator Manual 3-25DrossSome amount of dross will always be present when cutting with air plasma. However, you can

OPERATION3-26 Duramax Retrofit Torch Operator ManualTo pierce a workpiece using the machine torchAs with the hand torch, you can start a cut with th

OPERATIONDuramax Retrofit Torch Operator Manual 3-27The cut angle is not square. Causes can be:• The torch is not square to the workpiece. • The c

OPERATION3-28 Duramax Retrofit Torch Operator Manual

Duramax Retrofit Torch Operator Manual 4-1Section 4 Maintenance and partsPerform routine maintenance ...

EMC-2 Compliance Information7/10ELECTROMAGNETIC COMPATIBILITYConsideration should be given to shielding the supply cable of permanently installed cut

MAINTENANCE AND pArTs4-2 Duramax Retrofit Torch Operator ManualPerform routine maintenanceEvery use:Check indicator lights and fault icons. Correct

MAINTENANCE AND pArTsDuramax Retrofit Torch Operator Manual 4-3Part Inspect ActionShield or deflectorThe center hole for roundness. The gap between

MAINTENANCE AND pArTs4-4 Duramax Retrofit Torch Operator ManualHand torch replacement parts – Duramax HRT2Part number Description005252 Trigger star

MAINTENANCE AND pArTsDuramax Retrofit Torch Operator Manual 4-5The MRT2 torch assembly can be replaced, or individual component parts can be replace

MAINTENANCE AND pArTs4-6 Duramax Retrofit Torch Operator ManualAccessory partsPart number Description024548 Leather torch sheathing, 7.5 m (25 ft)12

Compliance Information W-19/10AttentionGenuine Hypertherm parts are the factory-recommended replacement parts for your Hypertherm system. Any damage

W-2 Compliance Information9/10WARRANTYPatent indemnityExcept only in cases of products not manufactured by Hypertherm or manufactured by a person oth

Safety informationBefore operating any Hypertherm equipment, read the separate Safety and Compliance Manual (80669C) included with your product for im