Hypertherm Shape Cutting Control Instrukcja Użytkownika

Hypertherm Automation 5 Technology Drive, Suite 300 W. Lebanon, NH 03784 USA Phone: 603-298-7970 Fax: 603-298-7977 H

4 SafetyThe plasma arc by itself is the heat source used forcutting. Accordingly, although the plasma arc has notbeen identified as a source of toxic

Safety 5Instant-On TorchesPlasma arc comes on immediately when the torchswitch is activated.A PLASMA ARC CAN CAUSE INJURY AND BURNSThe plasma arc will

6 SafetyADDITIONAL SAFETY INFORMATION1. ANSI Standard Z49.1, Safety in Welding and Cutting, AmericanWelding Society, 550 LeJeune RoadP.O. Box 351020,

Safety 7WARNING LABELThis warning label is affixed to some power supplies. It isimportant that the operator and maintenance technicianunderstand the i

8 Safety

9 MicroEdge Overview The MicroEDGE™ PC based motion control from Hypertherm Automation is specifically for the metal cutting industry. This control

MicroEdge 10 Keyboard Layout Typical Keyboard Layout Keyboard Functions Function Keys F1-F8 are equivalent to the soft keys on the display screen.

MicroEdge 11 THC, Joystick & Speedpots Optional features for two Sensor THC, one Joystick and two Speedpots are offered. Note: Use of some mon

MicroEdge 12 AC Input The AC power cable is inserted into the AC power connector and plugged into a standard 3-way 110 or 220 volt outlet. The contro

MicroEdge 13 I/O Mating Connector Connector AMP #208470-1 Backshell AMP #208945-8 Sockets (16-18 ga) AMP #66101-3 Sockets (20-24 ga) AMP #66105-3 I

ii DISCLAIMER The information in this document is subject to change without notice and should not be construed as a commitment by Hypert

MicroEdge 14 Examples of possible circuits Output Input

MicroEdge 15 Single Ended I/O Pinout The Single Ended I/O offers 12 outputs which are rated at 24VDC for up to 1-amp loads and 12 inputs rated for 24

MicroEdge 16 Drive/Encoder Connector The Drive/Encoder connector is a reverse sex circular CPC connector from AMP. This connector was specifically ch

MicroEdge 17 Drive/Encoder Pinout Pin Description 2 Encoder Power Supply Input (+5V) 3 Encoder Power Supply Common 4 Encoder Power Supply Sh

MicroEdge 18 25 27 Drive Enable Out (relay contact) 37 34 Drive Power Input (+12 or +15) 33 29 Servo Output (± 10V) 32 30 Drive Power

MicroEdge 19 8 Output 4 + Hold Ignition ( Relay Contact ) 9 Output 4 – Hold Ignition ( Relay Contact ) Ground Stud Shield Mating Con

MicroEdge 20 Sensor THC This section refers to following hardware configuration. Note: The Analog Card will be designated as Rev 0 in the Control In

MicroEdge 21 Mating Connector Terminal Connections Control & Cable Pinout for Sensor THC I/O Configuration Type “P” Note: A 9C Amp connector

MicroEdge 22 Calibration Series 1 Analog Card Note: The Series 1 Analog Card will be designated as Rev 0 in the Control Information Diagnostic scree

23 Edge Ti Overview The Edge Ti shape cutting control is an extremely versatile product offering up to four configurable axes of motion, built-in Serv

iii Contents Safety ... 1 MicroE

Edge Ti 24 Machine Interface The information provided here is the basic information for connection of the shape cutting control to the cutting t

Edge Ti 25 Recommended AC Fuses Different fuse ratings are recommended based on incoming voltage selected. Voltage Input: 120Vac uses 8 amp (slow

Edge Ti 26 Input Mode Note that the inputs have two different modes that are selectable using DIP switch SW1-3. When this switch is OFF the inputs are

Edge Ti 27 WARNING! Do not exceed 24Vdc or 10mA into any optoisolator input. Use care to observe the correct signal polarities or damage may occur!

Edge Ti 28 Shared Inputs Note that general inputs #11 and #12 are shared with the Lifter Interface Limit Switch inputs. These inputs can only be used

Edge Ti 29 Note: The input logic for the first twelve I/O would need to be inverted for Dry Contact Mode Inputs so that logic state is shown correctl

Edge Ti 30 use limit switches and that the DIP switches SW1-1 & SW1-2 should be left open so that inputs #11 and #12 can be used. Switch SW1-1 an

Edge Ti 31 Mating Connector Use Hypertherm cable CABL-0208 or recommended 15 Pin Dsub (or equivalent). Connector AMP #205206-1 Backshell Northern Te

Edge Ti 32 Motor Requirements 250 Watts (each amplifier, 1,000 watts total) 70 VDC Bus 4 Amps Continuous, 6 Amps Peak (for 2 seconds) +5VDC differen

Edge Ti 33 Motor Power Pinout Pin# Description 1 Brushless Motor-A or Brush + 2 Brushless Motor-B or Brush - 3 Brushless Motor-C 4 Brake + (24VD

iv Lifter Pinout (9 Pin Dsub) ... 29 Plasma Interface ...

Edge Ti 34 Additional Notes: 1. Only 5 Volt encoders are supported. 2. Hall Sensors are used with Brushless motors only. 3. Inside the Edge Ti, dip

Edge Ti 35 Optional Motor Information

Edge Ti 36 Optional Lifter Assembly Information Plasma Interface Hold Output + Hold Output - +12V Output Start Output (contact closure) Common f

Edge Ti 37 Plasma Interface Assembly Mounting Mount the plasma interface assembly close to the plasma power supply for easy connection of arc voltage

Edge Ti 38 Optional Lifter Assembly Lifter Assembly Mounting Mount the lifter assembly on the cutting table. The lifter should be mounted to ta

Edge Ti 39 WARNING! Connect Ground Here

Edge Ti 40 Torch Breakaway Assembly The torch breakaway (MECO-0234) should be mounted to the lifter as shown in figure below. CAUTION: The breakawa

Edge Ti 41 Torch Mounting Block Kit Mount the torch mounting block kit to the lifter torch breakaway assembly. See below. The mounting blocks are av

Edge Ti 42 Grounding Requirements WARNING! To ensure personal safety, proper operation and to reduce electromagnetic interference (EMI), the PHC sys

43 Voyager III Overview The Voyager III™ PC based CNC control for the metal cutting industry utilizes our proprietary Graphical User Interface (GUI)

v Fiber Optic Light Level: ... 53 Baud Rate: ...

Voyager III 44 Voyager III incorporates a unique machine interface designed by Hypertherm Automation to convert SERCOS (Serial Real Time Communication

Voyager III 45 Setups Drive Type The manufacturer of the SERCOS style drive being used would be selected. This allows proper operation and tuning p

Voyager III 46 Drive I/O The user may select to use I/O options directly supported on the Drive Amplifier. Options are None, Overtravel and Home Swi

Voyager III 47 New Setups May Require Restarting SERCOS Ring to Take Effect. Restart SERCOS Ring? When changes are made to system configuration that

Voyager III 48 Examples of possible circuits Output Single Ended I/O Pinout The Single Ended I/O offers up to 48 outputs which are rated

Voyager III 49 11 +24 VDC Common 12 +24 VDC Common 13 Watchdog Contact 14 Input 1 15 Input 2 16 Input 3 17 Input 4 18

Voyager III 50 11 Channel /Z Input 12 Field Common 13 Field Common 14 Servo Output Common 15 Drive Enable Out ( relay contact ) Note: Cab

Voyager III 51 Mating Connector Connector: 9C D-Sub Amp # 205204-4 or equivalent Backshell: Amp #748676-1 or equivalent Pins: Amp #5-66506-9 ( 20-24

Voyager III 52 Mating Connector 8C Phoenix Connector – Phoenix Part # 1803633 Divider PCB - 5C Connector J3 to Plasma Supply / Table Pin # Descript

Voyager III 53 ever made it to phase 4 during that power on cycle. This assumes the card has not been reset or lost power. Status Indicator Lights A

vi

Voyager III 54 Flash Write Jumpers: Location SW4 1 = ON, 2 = ON Reset Button: SW5 – Press to reset card Error Codes: E1 Display Code = "Volta

55 Mariner ™ offers motion control operation of up to 12 axes with 1024 I/O signals with SERCOS Interface, providing a high degree of flexibility in o

Mariner 56 The Mariner Shape Cutting Control is designed with all machine interface connections passing through the pedestal mount at the base of the

Mariner 57 SERCOS Motion and I/O As noted previously, Motion and I/O are supported via the fiber optic communication ring of the SERCOS Interface. Di

Mariner 58

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1Safety Read This Manual Read and understand this instructional manual, the cutting machine manuals, and your employer’s safety practices. Note

2 SafetyRECOGNIZE SAFETY INFORMATIONThe symbols shown in this section are used toidentify potential hazards. When you see a safetysymbol in this manua

Safety 3Touching live electrical parts can cause a fatal shockor severe burn.• Operating the plasma system completes anelectrical circuit between the