Hypertherm Duramax Hyamp Long Handheld Torches Instrukcja Użytkownika

Duramax™ Hyamp Long Handheld Torches45° and 90° / 0.6 m (2 feet) and 1.2 m (4 feet)Service Manual808290 | Revision 0 | English

10 Duramax Hyamp Long Handheld Torches Service Manual 808290Contents

Safety and Compliance SC-11Electromagnetic Compatibility (EMC)IntroductionHypertherm’s CE-marked equipment is built in compliance with standard EN6097

SC-12 Safety and ComplianceElectromagnetic Compatibility (EMC)Maintenance of cutting equipmentThe cutting equipment must be routinely maintained accor

Safety and Compliance SC-13WarrantyAttentionGenuine Hypertherm parts are the factory-recommended replacement parts for your Hypertherm system. Any dam

SC-14 Safety and ComplianceWarrantyPatent indemnityExcept only in cases of products not manufactured by Hypertherm or manufactured by a person other t

Duramax Hyamp Long Handheld Torches Service Manual 808290 15Section 1SpecificationsIntroductionThe Duramax Hyamp torch line includes 45° and 90° long

16 Duramax Hyamp Long Handheld Torches Service Manual 8082901 – SpecificationsTorch configurations and weightsThe Duramax Hyamp long handheld torches

Duramax Hyamp Long Handheld Torches Service Manual 808290 171 – Specifications45° Duramax Hyamp long handheld torch dimensionsTorch dimensions will v

18 Duramax Hyamp Long Handheld Torches Service Manual 8082901 – Specifications90° Duramax Hyamp long handheld torch dimensionsTorch dimensions will v

Duramax Hyamp Long Handheld Torches Service Manual 808290 19Section 2Torch SetupThis section explains how to set up your Duramax Hyamp long handheld t

Powermax, Duramax, FastConnect, and Hypertherm are trademarks of Hypertherm Inc. and may be registered in the United States and other countries. All o

20 Duramax Hyamp Long Handheld Torches Service Manual 8082902 – Torch SetupLong handheld torch componentsThe Duramax Hyamp 45° and 90° long handheld t

Duramax Hyamp Long Handheld Torches Service Manual 808290 212 – Torch SetupDrag-cutting 105/125 A consumablesDrag-cutting 45 A and 65 A consumablesGou

22 Duramax Hyamp Long Handheld Torches Service Manual 8082902 – Torch SetupInstall the hand torch consumablesTo operate the long handheld torch, a com

Duramax Hyamp Long Handheld Torches Service Manual 808290 232 – Torch SetupConnecting the torch leadThe Powermax systems and torches are equipped with

24 Duramax Hyamp Long Handheld Torches Service Manual 8082902 – Torch Setup

Duramax Hyamp Long Handheld Torches Service Manual 808290 25Section 3OperationUsing the hand torchWARNING!INSTANT-ON TORCHESPLASMA ARC CAN CAUSE INJUR

26 Duramax Hyamp Long Handheld Torches Service Manual 8082903 – OperationOperate the safety triggerThe long hand torches are equipped with a safety tr

Duramax Hyamp Long Handheld Torches Service Manual 808290 273–OperationHand torch cutting guidelines Drag the torch tip lightly along the workpiece t

28 Duramax Hyamp Long Handheld Torches Service Manual 8082903 – OperationStart a cut from the edge of the workpieceThe photographs in this section sh

Duramax Hyamp Long Handheld Torches Service Manual 808290 293–OperationPierce a workpiece1. With the ground clamp attached to the workpiece, hold the

Duramax Hyamp Long Handheld TorchesService Manual808290Revision 0EnglishMarch 2014Hypertherm Inc.Hanover, NH 03755 USA

30 Duramax Hyamp Long Handheld Torches Service Manual 8082903 – Operation3. Hold the torch in place while continuing to press the trigger. When sparks

Duramax Hyamp Long Handheld Torches Service Manual 808290 313–OperationGouge a workpiece1. Hold the torch so that the torch tip is slightly above the

32 Duramax Hyamp Long Handheld Torches Service Manual 8082903 – OperationGouge profileYou can vary the gouge profile by varying the: Speed of the tor

Duramax Hyamp Long Handheld Torches Service Manual 808290 333–OperationVarying the gouge profileFollow these recommendations to change the gouge profi

34 Duramax Hyamp Long Handheld Torches Service Manual 8082903 – OperationTable 3 – EnglishTorch angleStandoff(inches)Speed(ipm)Depth(inches)Width(inch

Duramax Hyamp Long Handheld Torches Service Manual 808290 353–OperationCommon hand-cutting faultsThe torch does not cut completely through the workpie

36 Duramax Hyamp Long Handheld Torches Service Manual 8082903 – Operation

Duramax Hyamp Long Handheld Torches Service Manual 808290 37Section 4Component ReplacementMany of the illustrations in the following procedures show

38 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementDuramax Hyamp 45° long handheld torch components23456786191517161

Duramax Hyamp Long Handheld Torches Service Manual 808290 394 – Component ReplacementDuramax Hyamp 90° long handheld torch components23456786191517161

Hypertherm Inc.Etna Road, P.O. Box 5010Hanover, NH 03755 USA603-643-3441 Tel (Main Office)603-643-5352 Fax (All Departments)[email protected] (Main

40 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementDisconnect the power, gas supply, and torch1. Turn the plasma pow

Duramax Hyamp Long Handheld Torches Service Manual 808290 414 – Component ReplacementReplace the handleRemove the handleAll replacement procedures for

42 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement6. While holding the spring in place, slide the trigger and sprin

Duramax Hyamp Long Handheld Torches Service Manual 808290 434 – Component ReplacementInstall the handle1. Lay the right side of the handle under the t

44 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementFigure 4 – Wire routing in handle with gas tube and torch lead hi

Duramax Hyamp Long Handheld Torches Service Manual 808290 454 – Component Replacement5. Line up the right handle with the extension tube. The small ri

46 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement9. Compress the trigger spring into the front half of the trigger

Duramax Hyamp Long Handheld Torches Service Manual 808290 474 – Component ReplacementReplace the front shellRemove the front shellSeveral replacement

48 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement7. The torch body and extension tube fit snugly into the right si

Duramax Hyamp Long Handheld Torches Service Manual 808290 494 – Component ReplacementInstall the front shell1. Make sure that the pilot terminal screw

Safety informationBefore operating any Hypertherm equipment, read the separate Safety and Compliance Manual (80669C) included with your product for im

50 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement6. Route the cap-sensor wires as shown in Figure 10.  45° torche

Duramax Hyamp Long Handheld Torches Service Manual 808290 514 – Component Replacement7. Line up the right front shell with the extension tube. The sma

52 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementReplace the trigger assemblyRemove the trigger assembly1. Turn O

Duramax Hyamp Long Handheld Torches Service Manual 808290 534 – Component ReplacementInstall the trigger assembly1. Clamp the torch lead in place, wit

54 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementReplace the start switchRemove the start switch1. Turn O FF (O) t

Duramax Hyamp Long Handheld Torches Service Manual 808290 554 – Component Replacement6. While holding the spring in place, slide the trigger and sprin

56 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementInstall the start switch1. Clamp the torch lead in place, with th

Duramax Hyamp Long Handheld Torches Service Manual 808290 574 – Component Replacement5. Verify the gas hose fitting’s flange aligns with the slot in t

58 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementReplace the torch bodyThe torch body assembly is made up of the t

Duramax Hyamp Long Handheld Torches Service Manual 808290 594 – Component Replacement5. Carefully cut the heatshrink at the trigger end of the extens

60 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement7. Use 2 wrenches to loosen the gas fitting that secures the tor

Duramax Hyamp Long Handheld Torches Service Manual 808290 614 – Component ReplacementInstall the torch body1. Use a small strip of electrical tape to

62 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement4. Clamp the torch lead in place, with the white wires facing up,

Duramax Hyamp Long Handheld Torches Service Manual 808290 634 – Component Replacement10. Cover the pilot terminal screw and nut with the heatshrink in

64 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement12. Connect the start switch by pushing the mating plug into the

Duramax Hyamp Long Handheld Torches Service Manual 808290 654 – Component ReplacementReplace the pilot arc wireRemove the pilot arc wire1. Turn O FF (

66 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementInstall the pilot arc wire1. Make sure the consumables have been

Duramax Hyamp Long Handheld Torches Service Manual 808290 674 – Component Replacement6. Press the cap-sensor switch into its post hole and onto its mo

68 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement10. Straighten the pilot arc wire and the cap-sensor wires toward

Duramax Hyamp Long Handheld Torches Service Manual 808290 694 – Component ReplacementReplace the cap-sensor switchRemove the cap-sensor switch1. Turn

Duramax Hyamp Long Handheld Torches Service Manual 808290 7Contents Electromagnetic Compatibility (EMC) ...

70 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementInstall the cap-sensor switch1. Lay the right side of the front s

Duramax Hyamp Long Handheld Torches Service Manual 808290 714 – Component Replacement7. Straighten the pilot arc wire and the cap-sensor wires towards

72 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementReplace the extension tubeRemove the extension tube1. Turn O FF (

Duramax Hyamp Long Handheld Torches Service Manual 808290 734 – Component ReplacementReplace the torch leadRemove the torch lead1. Turn O FF (O) the p

74 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement5. Carefully cut the heatshrink at the trigger end of the extens

Duramax Hyamp Long Handheld Torches Service Manual 808290 754 – Component Replacement7. Use 2 wrenches to loosen the gas fitting that secures the tor

76 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementInstall the torch lead1. Clean the conical surface of the gas tub

Duramax Hyamp Long Handheld Torches Service Manual 808290 774 – Component Replacement5. Use 2 wrenches to tighten the gas fitting that secures the tor

78 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component Replacement8. Connect the cap-sensor switch to the torch lead by pushing the

Duramax Hyamp Long Handheld Torches Service Manual 808290 794 – Component ReplacementReplace the quick disconnect housingRemove the quick disconnect h

8 Duramax Hyamp Long Handheld Torches Service Manual 808290Contents2 Torch Setup ...

80 Duramax Hyamp Long Handheld Torches Service Manual 8082904 – Component ReplacementInstall the quick disconnect housing1. Place the new latch into t

Duramax Hyamp Long Handheld Torches Service Manual 808290 81Section 5Maintenance and PartsRoutine maintenance and troubleshootingWARNING!ELECTRIC SHOC

82 Duramax Hyamp Long Handheld Torches Service Manual 8082905 – Maintenance and PartsPerform routine maintenance tasksEvery use:Check indicator lights

Duramax Hyamp Long Handheld Torches Service Manual 808290 835 – Maintenance and PartsInspect the consumablesPart Inspect ActionShieldThe center hole f

84 Duramax Hyamp Long Handheld Torches Service Manual 8082905 – Maintenance and PartsBasic troubleshootingTable 4 provides an overview of the most com

Duramax Hyamp Long Handheld Torches Service Manual 808290 855 – Maintenance and PartsDuramax Hyamp long handheld torch replacement partsThe entire Dur

86 Duramax Hyamp Long Handheld Torches Service Manual 8082905 – Maintenance and PartsExternal components, 45° torch* The extension tubes cannot be use

Duramax Hyamp Long Handheld Torches Service Manual 808290 875 – Maintenance and PartsInternal components, 45° torchItem Part Number Description1428288

88 Duramax Hyamp Long Handheld Torches Service Manual 8082905 – Maintenance and PartsFull torch assembly, 90° torchUse the following part numbers to r

Duramax Hyamp Long Handheld Torches Service Manual 808290 895 – Maintenance and PartsExternal components, 90° torch* The extension tubes cannot be use

Duramax Hyamp Long Handheld Torches Service Manual 808290 9Contents5 Maintenance and Parts ...

90 Duramax Hyamp Long Handheld Torches Service Manual 8082905 – Maintenance and PartsInternal components, 90° torchItem Part Number Description1428288

Duramax Hyamp Long Handheld Torches Service Manual 808290 915 – Maintenance and PartsDuramax Hyamp hand torch consumablesDrag cuttingGougingFineCutPar

92 Duramax Hyamp Long Handheld Torches Service Manual 8082905 – Maintenance and PartsAccessory partsPart Number Description127169 Leather cutting glov