Hypertherm HPR260 Manual Gas Preventive Maintenance Program R Instrukcja Użytkownika

HyPerformance®Plasma HPR260®Auto gasInstruction manual805000 – Revision 5

TABLE OF CONTENTSvi HPR260 Auto Gas Instruction Manual5Seguridad de los equipos de gas comprimido...

OPERATION4-6 HPR260 Auto Gas Instruction ManualDiagnostic screen

OPERATIONHPR260 Auto Gas Instruction Manual 4-7Test screen

OPERATION4-8 HPR260 Auto Gas Instruction ManualCut chart screen

Consumable selectionOPERATIONHPR260 Auto Gas Instruction Manual 4-95Mild steel220193 22019222018030A22018780A220181130A2201792201792201882201822201832

OPERATION4-10 HPR260 Auto Gas Instruction Manual3Aluminum220201 22030822018045A220307 (H35)220181 (Air)130A220179220197220198220202 220176220173220304

OPERATIONHPR260 Auto Gas Instruction Manual 4-11Install consumablesDo not overtighten parts! Only tighten until mating parts are seated.Clean the curr

OPERATION4-12 HPR260 Auto Gas Instruction Manual5Cut chartsThe following Cut charts show the consumable parts, cutting speeds and the gas and torch se

OPERATIONHPR260 Auto Gas Instruction Manual 4-135Estimated kerf-width compensationThe widths in the chart below are for reference. Differences between

OPERATION4-14 HPR260 Auto Gas Instruction ManualEnglishThickness (in)Process 0.060" 0.135" 1/4" 3/8" 1/2" 3/4" 1" 1

OPERATIONHPR260 Auto Gas Instruction Manual 4-155Mild steelO2Plasma / O2Shield30 A Cutting220194220173 220192220313 220180220193*Pierce complete is re

TABLE OF CONTENTSHPR260 Auto Gas Instruction Manual vii5Ignition console power cable...

OPERATION4-16 HPR260 Auto Gas Instruction ManualMild steelO2Plasma / O2Shield50 A Cutting220555220173 220552220313 220553220554Note: Air must be co

OPERATIONHPR260 Auto Gas Instruction Manual 4-174Mild steelO2Plasma / Air Shield80 A Cutting220189220173 220187220176 220179220188MetricEnglishSelect

OPERATION4-18 HPR260 Auto Gas Instruction Manual4Mild steelO2Plasma / Air Shield130 A Cutting220183220173 220181220176 220179220182MetricEnglishSelect

OPERATIONHPR260 Auto Gas Instruction Manual 4-19Mild steelO2Plasma / Air Shield200 A Cutting220356220398 220352220355 2203532203544MetricEnglishSelect

OPERATION4-20 HPR260 Auto Gas Instruction Manual4Mild steelO2Plasma / Air Shield260 A Cutting220440220398 220435220433 220436220439SelectGasesSetPrefl

OPERATIONHPR260 Auto Gas Instruction Manual 4-21Stainless steelN2Plasma / N2Shield45 A Cutting220202220173 220308220304 220180220201Note: This proc

OPERATION4-22 HPR260 Auto Gas Instruction Manual4Stainless steelF5 Plasma / N2Shield45 A Cutting220202220173 220308220304 220180220201Note: This pr

OPERATIONHPR260 Auto Gas Instruction Manual 4-23Stainless steelF5 Plasma / N2Shield80 A Cutting220338220173 220339220304 2201792203374MetricEnglishSel

OPERATION4-24 HPR260 Auto Gas Instruction Manual5Stainless steelN2Plasma / N2Shield130 A Cutting220198220173 220307220179220197220176Note: This pro

OPERATIONHPR260 Auto Gas Instruction Manual 4-25Stainless steelH35 Plasma / N2Shield130 A Cutting220198220173 220307220304 220179220197Note: This p

TABLE OF CONTENTSviii HPR260 Auto Gas Instruction Manual5Metering console ...

OPERATION4-26 HPR260 Auto Gas Instruction Manual5Stainless steelH35 and N2Plasma / N2Shield130 A Cutting220198220173 220307220304 220179220197Note:

OPERATIONHPR260 Auto Gas Instruction Manual 4-27Stainless steelH35 Plasma / N2 Shield200 A Cutting220345220398 220307220344 2203422203435MetricEnglish

OPERATION4-28 HPR260 Auto Gas Instruction Manual4Stainless steelN2Plasma / N2 Shield200 A Cutting220345220398 220307220344 220342220343MetricEnglishSe

OPERATIONHPR260 Auto Gas Instruction Manual 4-29Stainless steelH35 and N2Plasma / N2Shield200 A Cutting220345220398 220307220344 2203422203435MetricEn

OPERATION4-30 HPR260 Auto Gas Instruction Manual4Stainless steelH35 Plasma / N2 Shield260 A Cutting220407220398 220307220344 220405220406MetricEnglish

OPERATIONHPR260 Auto Gas Instruction Manual 4-31Stainless steelN2Plasma / Air Shield260 A Cutting220407220398 220307220344 2204052204064MetricEnglishS

OPERATION4-32 HPR260 Auto Gas Instruction Manual4Stainless steelH35 and N2Plasma / N2Shield260 A Cutting220407220398 220307220344 220405220406MetricEn

OPERATIONHPR260 Auto Gas Instruction Manual 4-33AluminumAir Plasma / Air Shield45 A Cutting220202220173 220308220176 2201802202015MetricEnglishSelectG

OPERATION4-34 HPR260 Auto Gas Instruction Manual4AluminumAir Plasma / Air Shield130 A Cutting220198220173 220181220176 220179220197Note: This proce

OPERATIONHPR260 Auto Gas Instruction Manual 4-35AluminumH35 Plasma / N2Shield130 A Cutting220198220173 220307220304 220179220197Note: This process

TABLE OF CONTENTSHPR260 Auto Gas Instruction Manual ix5Error code troubleshooting – 6 of 10...

OPERATION4-36 HPR260 Auto Gas Instruction ManualAluminumH35 and N2Plasma / N2Shield130 A Cutting220198220173 220307220304 2201792201975MetricEnglishSe

OPERATIONHPR260 Auto Gas Instruction Manual 4-374AluminumH35 Plasma / N2 Shield200 A Cutting220345220398 220307220347 220342220346MetricEnglishSelectG

OPERATION4-38 HPR260 Auto Gas Instruction Manual4AluminumN2Plasma / N2 Shield200 A Cutting220345220398 220307220347 220342220346MetricEnglishSelectGas

OPERATIONHPR260 Auto Gas Instruction Manual 4-39AluminumH35 and N2Plasma / N2Shield200 A Cutting220345220398 220307220347 2203422203464MetricEnglishSe

OPERATION4-40 HPR260 Auto Gas Instruction Manual4AluminumH35 Plasma / N2 Shield260 A Cutting220407220398 220307220344 220405220406MetricEnglishSelectG

OPERATIONHPR260 Auto Gas Instruction Manual 4-41AluminumN2Plasma / Air Shield260 A Cutting220407220398 220307220344 2204052204065MetricEnglishSelectGa

OPERATION4-42 HPR260 Auto Gas Instruction ManualChanging consumable partsRemove consumablesCheck the consumable parts daily for wear before cutting. B

OPERATIONHPR260 Auto Gas Instruction Manual 4-43Damage Replace swirl ringDirt or debris Clean and check for damage; replace if damagedGas holes Blocke

OPERATION4-44 HPR260 Auto Gas Instruction ManualAll surfaces Dirt or debris Clean surfacesErosion, missing material Replace torchCracks Replace torchI

OPERATIONHPR260 Auto Gas Instruction Manual 4-45Part Check for Action100204030402318060705090Inspect electrode pit depthElectrodeCenter surface Wear R

TABLE OF CONTENTSx HPR260 Auto Gas Instruction Manual5Section 6 PARTS LIST ...

OPERATION4-46 HPR260 Auto Gas Instruction ManualReplace torch water tubeTurn OFF all power to the system.Remove consumables from torch. See Remove con

OPERATIONHPR260 Auto Gas Instruction Manual 4-47Common cutting faults• Torch pilot arc will initiate, but will not transfer. Causes can be:1. Work c

OPERATION4-48 HPR260 Auto Gas Instruction ManualHow to optimize cut qualityThe following tips and procedures will help produce square, straight, smoot

OPERATIONHPR260 Auto Gas Instruction Manual 4-49Additional factors of cut qualityCut angle A cut part whose 4 sides average less than 4° of cut angle

OPERATION4-50 HPR260 Auto Gas Instruction ManualStraightness of the cut surface A typical plasma cut surface is slightly concave.The cut surface may b

5HPR260 Auto Gas Instruction Manual 5-1Section 5MAINTENANCEIn this section:Introduction...

MAINTENANCE5-2 HPR260 Auto Gas Instruction ManualTest 6 – bucket test at the pump...

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-3WARNINGSHOCK HAZARDUse extreme care when working near the chopper modules. The large blue capacitors

MAINTENANCE5-4 HPR260 Auto Gas Instruction ManualSystem descriptionControl and signal cablesPower cable: Provides 120 VAC to the selection console.CAN

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-5Sequence of operation1. Power-up – The system verifies that all of these signals are off at power-u

TABLE OF CONTENTSHPR260 Auto Gas Instruction Manual xi5Command tables...

MAINTENANCE5-6 HPR260 Auto Gas Instruction Manual5Gas system purge cycleWhen the system is turned on, or the operator changes from one cut process to

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-7F5/N2processMetering consolecontrol boardSelection console control boardLEDnumber38 39 28 37 1 2 3 4

MAINTENANCE5-8 HPR260 Auto Gas Instruction ManualMarking processThe valves that are active when marking are represented by the 2 tables below. The act

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-9PCB block diagram

MAINTENANCE5-10 HPR260 Auto Gas Instruction Manual5Error codesError codes are displayed on the CNC screen. The diagnostic screen shown below is for re

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-11Error code troubleshooting – 1 of 10Error codenumberName Description Corrective action000 No error S

MAINTENANCE5-12 HPR260 Auto Gas Instruction Manual5Error code troubleshooting – 2 of 10Error codenumberName Description Corrective action030Gas system

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-13Error code troubleshooting – 3 of 10Error codenumberName Description Corrective action045High plasma

MAINTENANCE5-14 HPR260 Auto Gas Instruction Manual5Error code troubleshooting – 4 of 10Error codenumberName Description Corrective action050Start sign

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-15Error code troubleshooting – 5 of 10Error codenumberName Description Corrective action060Low coolant

Hypertherm Plasma Systems 1-18-06Section 1SAFETYIn this section:Recognize safety information ...

MAINTENANCE5-16 HPR260 Auto Gas Instruction Manual5Error code troubleshooting – 6 of 10Error codenumberName Description Corrective action071Coolantove

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-17Error code troubleshooting – 7 of 10Error codenumberName Description Corrective action104High curren

MAINTENANCE5-18 HPR260 Auto Gas Instruction Manual5Error code troubleshooting – 8 of 10Error codenumberName Description Corrective action123MV1 errorA

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-19Error code troubleshooting – 9 of 10Error codenumberName Description Corrective action138Chopper 2ov

MAINTENANCE5-20 HPR260 Auto Gas Instruction ManualError code troubleshooting – 10 of 10Error codenumberName Description Corrective action144Internal f

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-21Power supply statesPower supply states are displayed on the CNC screen. The diagnostic screen shown

MAINTENANCE5-22 HPR260 Auto Gas Instruction ManualPlasma system operation with pump time-out

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-23CNC operation with pump time-out

MAINTENANCE5-24 HPR260 Auto Gas Instruction Manual5Initial checksBefore trouble-shooting, do a visual check and verify that proper voltages are presen

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-25Power measurementNote: Check lines in the following order:U to VU to WV to WCheck each line to gr

1-2 Hypertherm Plasma Systems11-98SAFETYRECOGNIZE SAFETY INFORMATIONThe symbols shown in this section are used to identifypotential hazards. When you

MAINTENANCE5-26 HPR260 Auto Gas Instruction ManualPower supply coolant system servicingDraining the coolant system1. Turn OFF the power, and remove th

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-2752345Coolant system filterFilter replacement1. Turn OFF all power to the system.2. Remove housing.3

MAINTENANCE5-28 HPR260 Auto Gas Instruction ManualCoolant flow troubleshooting chart5

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-29Coolant flow testsIf the CNC screen shows a coolant flow error (093 or 060), turn OFF the system and

MAINTENANCE5-30 HPR260 Auto Gas Instruction ManualManual pump operation1. Go to the CNC screen that turns on the pump manually (refer to the operatio

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-31Test 1 – return lineNote: an in-line flow meter is required to complete this test.1. Turn OFF the p

MAINTENANCE5-32 HPR260 Auto Gas Instruction ManualTest 3 – change the torch1. Replace the torch and consumables with a new torch and new consumables

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-33Test 6 – bucket test at the pump 1. Turn OFF the power. Remove the pump outlet, coolantline, and p

MAINTENANCE5-34 HPR260 Auto Gas Instruction ManualTest 7 – continued5. Turn ON the power supply, and note the coolant flow rate shown on the CNC dis

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-35TP 206TP 210Testing the flow switch1. Turn ON the power.2. Measure the VDC between TP210 and TP206

Hypertherm Plasma Systems 1-38-06SAFETYTouching live electrical parts can cause a fatal shockor severe burn.• Operating the plasma system completes an

MAINTENANCE5-36 HPR260 Auto Gas Instruction ManualGas leak testsNotes: the CNC screen shown below is from a Hypertherm Automation controller, using v

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-37Leak test 2 (system leak test)Purpose: Tests for leaks to the atmosphere from the gas system.Test de

MAINTENANCE5-38 HPR260 Auto Gas Instruction ManualPower supply control board PCB3Control PC Board LEDN300 ListLEDN Output Input NotesLEDN1 Machine mot

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-39Power supply power distribution board PCB2D23D12D26D31D32D33D3D25D1D7D5D2D35Power distribution PC bo

MAINTENANCE5-40 HPR260 Auto Gas Instruction ManualStart circuit functional schematicStart circuit troubleshootingDANGERSHOCK HAZARD: Always use cautio

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-41D2 should always be illuminated.D1 illuminates as soon as the torch fires and will extinguish as soo

MAINTENANCE5-42 HPR260 Auto Gas Instruction ManualPilot arc current levelsThe pilot arc current level will vary according to the arc current selected,

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-43Selection console control board PCB2Control PCB2 firmware listItem Part numberU9 081110 EVENU10 0811

MAINTENANCE5-44 HPR260 Auto Gas Instruction ManualSelection console power distribution board PCB1LED Signal name ColorD2 SV16 RedD4 + 5 VDC Green

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-455Selection console, AC valve-driver board PCB3LED Signal name Color LED Signal name ColorD1 SV1 Red

1-4 Hypertherm Plasma Systems8-06SAFETYThe plasma arc by itself is the heat source used forcutting. Accordingly, although the plasma arc has notbeen i

MAINTENANCE5-46 HPR260 Auto Gas Instruction ManualMetering console control board PCB2Control PCB2 firmware listItem Part numberU9 081110 EVENU10 08111

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-47Metering console power distribution board PCB1LED Signal name ColorD2 SV16 RedD4 + 5 VDC Green

MAINTENANCE5-48 HPR260 Auto Gas Instruction Manual5Automatic chopper and current sensor tests during power-upTurn ON the system. When the preflow star

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-49Troubleshooting high-current error codes 103 and 1041. Verify that the current sensors (CS1 and CS2

MAINTENANCE5-50 HPR260 Auto Gas Instruction Manual3Phase-loss detection test1. Turn OFF all power to the system and remove the cover from CON1.2. In

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-51Torch lead test1. Turn OFF all power to the system.2. Locate the start-circuit assembly.041811DANG

MAINTENANCE5-52 HPR260 Auto Gas Instruction ManualPreventive maintenanceIntroductionDeteriorating consumable parts life is one of the first indication

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-531Cooling system5. Inspect the coolant-circulating system’s filter element at the rear of the power

MAINTENANCE5-54 HPR260 Auto Gas Instruction Manual16. If the gas line pressures hold steady, perform a system gas leak tests as specified in this man

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-55Preventive Maintenance Master ScheduleDaily:• Verify proper inlet gas pressure.• Verify proper gas

Register your new Hypertherm systemRegister your product on-line at www.hypertherm.com/registration for easier technicaland warranty support. You can

Hypertherm Plasma Systems 1-55-02SAFETYInstant-on torchesPlasma arc comes on immediately when the torchswitch is activated.A PLASMAARC CAN CAUSE INJUR

5-56 HPR260 Auto Gas Instruction ManualGas flows – continued앮P앮NP16. Perform gas leak testsA. Oxygen pressure drop at ____________psi in 10 minutes (

MAINTENANCEHPR260 Auto Gas Instruction Manual 5-575Service parts replacement schedule – 1 of 2228016 – annual preventive maintenance parts kitThis k

MAINTENANCE5-58 HPR260 Auto Gas Instruction ManualService parts replacement schedule – 2 of 2Timeline Component Part number Qty.5 Years or 3000 arc h

5HPR260 Auto Gas Instruction Manual 6-1Section 6PARTS LISTIn this section:Power supply...

PARTS LIST6-2 HPR260 Auto Gas Instruction Manual5Power supplyPartItem Number Description Designator Qty.1 078187 HyPerformance Plasma power supply: 20

PARTS LISTHPR260 Auto Gas Instruction Manual 6-3Power supplyPartItem Number Description Designator Qty.1 027634 Filter housing 1027664 Filter element

PARTS LIST6-4 HPR260 Auto Gas Instruction ManualPower supplyPartItem Number Description Designator Qty.1 003149 Relay: pilot arc, 120 VAC CR1 12 04183

PARTS LISTHPR260 Auto Gas Instruction Manual 6-55Power supplyPartItemNumber Description Designator Qty.1 008551* Fuse: 7.5 amp, 600 volt F1, F2 200870

PARTS LIST6-6 HPR260 Auto Gas Instruction ManualPartItem Number Description Designator Qty.1 109393 Temperature sensor T2 12 109524 Pressure transduce

PARTS LISTHPR260 Auto Gas Instruction Manual 6-7Ignition console PartItem Number Description Designator Qty.1 078172 Ignition Console2 129831 Coil ass

1-6 Hypertherm Plasma Systems11-98SAFETY• Never lubricate cylinder valves or regulators with oilor grease.• Use only correct gas cylinders, regulators

PARTS LIST6-8 HPR260 Auto Gas Instruction ManualSelection console – 1 of 212356PartItem Number Description Designator Qty.1 078185 Selection console

PARTS LISTHPR260 Auto Gas Instruction Manual 6-95Selection console – 2 of 2PartItem Number Description Designator Qty.1 041822 Valve driver PCB PCB3

PARTS LIST6-10 HPR260 Auto Gas Instruction Manual3HyPerformance torchTorch leadsTorch assemblyPartNumber Description128986 2 m (6 ft)128935 3 m (10 ft

PARTS LISTHPR260 Auto Gas Instruction Manual 6-115Consumable parts kit – 228027 (also includes HPR130 kit number 128878)Note: See Consumable select

PARTS LIST6-12 HPR260 Auto Gas Instruction Manual5Consumables for mirror-image cuttingMild steel220193 22019222030630A22018780A220181130A2203052203052

PARTS LISTHPR260 Auto Gas Instruction Manual 6-13Recommended spare partsPower supplyPartNumber Description Designator Qty.129633 Green power lamp asse

HPR260 Auto Gas Instruction Manual 7-1Section 7WIRING DIAGRAMSIntroductionThis section contains the wiring diagrams for the system. When tracing a sig

7-2 HPR260 Auto Gas Instruction ManualWIRING DIAGRAMSBatteryCap, polarizedCap, non-polarizedCap, feed-thruCircuit breakerCoax shieldCurrent SensorCurr

HPR260 Auto Gas Instruction Manual 7-3Switch, Level,Normally ClosedTime Delay Closed,NO/OffTransformerElectrodeTorch SymbolsNozzleShieldTorchTransform

HPR260 Auto Gas Instruction Manual 7-5Discrete output functionality

Hypertherm Plasma Systems 1-78-99SAFETYWARNING LABELThis warning label is affixed to some power supplies. It isimportant that the operator and mainten

7-7Gas Control CableCommand(Optional Unit)Unit 6(Customer Supplied)InterfaceCNC Interface CablePlasma Interface Cable1X4CNC Interface Cable1X51X2THCUn

7-8SHEETSHEETTB1WVUPEL3L2L1PEINPUT POWERFROM FACILITYL3L2L1C4B4A4VWRED/BLKRED3-B4T1920CON13-D4FBLK L3BLK L2A4A3A2A1B4B3B2B1C4C3C2C10000001A1B1CT1SHOWN

7-91J2.1J12-D1AAWHTBLUBLUWHTBLUWHTBLUWHT2-D1U2-D4TRED/BLKRED4-B4LHFPARCONRED/BLKREDRED/BLKREDRED/BLKRED121154312REDRED/BLKJ2.3J312J2.12J121278910116J2

7-10BLKJ300B1413RED171012119846532J3.302J302SS-C10892-D3C2576BLKREDPWM DRV A4+5V3J3.301ARC BREAKOVERCOM1J301POWER SUPPLY CONTROL041909PCB32-B1JBLKGRNW

7-11041909POWER SUPPLY CONTROLPCB31413121110897564231J11025468713J3.105J105389452761J1031J10262739845J101123-D4MBLUWHTBLUWHTREDBLKYEL+24VPWR GND+5VGND

7-12FROM FACILITYINPUT POWERL1L2L3PEL1L2L3TB1VUPEWA4CON1B4C4VWA1T10C3C20C1B20B1C40B40B31C1AA40A3A21BT2GRYWHTWIRED FOR 480V 60HZC4B4A4CON1TB1PEL2L3VL1W

7-13WIRED FOR 440V 50-60HZA4B4C4L2WHTT2BLKL3CON1TB1VUPEL1VWWL3PEL2L11CB4C1C2T10B3C4C3B1B2000A4A3A1A201B01AFROM FACILITYINPUT POWERC10WIRED FOR 600V 60

7-14J300APOWER SUPPLY CONTROL041909PCB3RX–RX+TX–TX+MOTION 1-EMOTION 1-CERROR-EERROR-CRDERR-ERDERR-CNOT READY-ENOT READY-CCORNER-CORNER+PIERCE–PIERCE+H

7-15SHEET4321GAS CLS PWRPOWER DISTRIBUTION32J3165342J41J1.3J1.4120V RTN+5V COM120V HOT+5V+24V+24V COM10-D4AAREDRED/BLK756F1D4 120VACD2 SV16 ENABLED87S

7-16SHEET1413121110897564231J1025468713J2.11J11389452761J141J1362739845J15129-C4AATMSTRST\TDICOM+5VTDOTCKEMU0EMU1JTAG1459422A783422Y26J4RS-422121CAN G

1-8 Hypertherm Plasma Systems8-99SAFETYWARNING LABELThis warning label is affixed to some power supplies. It isimportant that the operator and mainten

7-171591311375J2.31J359574955535119272931232125173543454739374133NOT USEDNOT USEDNOT USED+5VSPARE 3SPARE 4+5V+5VSV17SV18SV16SV15SV19SV20SPARE 2SPARE 1

7-184321GAS CLS PWRPOWER DISTRIBUTION32J3165342J41J1.3J1.4120V RTN+5V COM120V HOT+5V+24V+24V COM13-D4CCREDRED/BLK756F1D4 120VACD2 SV16 ENABLED87METERI

7-19SHEET1413121110897564231J1025468713J2.11 J11389452761J141J1362739845J151212-C4CCTMSTRST\TDICOM+5VTDOTCKEMU0EMU1JTAG1459422A783422Y26J4RS-422121CAN

7-2015913113751J359574955535119272931232125173543454739374133NOT USEDNOT USEDNOT USED+5VSPARE 3SPARE 4+5V+5VSV17SV18SV16SV15SV19SV20SPARE 2SPARE 1SV9S

7-21SHEETCOIL PRIMARY 1COIL PRIMARY 2COIL SECONDARY IN1093445kVJ25kVSG2109344SG1J1009975J31400pF 20kV1400pF 20kV1400pF 20kV009975C5C4009975C3J6129854T

57-22D1643211A432ABCDBCDCut Gas 2V16B4H35ShieldP7Plasma atmP8Cut Gas 1B2B1P5P3B3P6P4V3V10V8V1V2V9 V11 V12MV1V4P1V5O2 Air N2 H5V13MV2V14P2V6 V7F5 CH4

57-23ABCD4321ABCD4321HEAT EXCHANGERRESERVOIRPUMP SHUT OFF VALVECHECK VALVEFILTERTHERMISTORFLOW SENSORTORCHRHFMANIFOLDFILTERRELIEF VALVEPRESSURETRANSDU

7-24120RXTermination Termination120TX43211A432ABCDBCDUnit 1InterfaceCNC(Customer Supplied)041909CONTROL BOARD1234S10012J30334 3214J300A J300BCNC Inter

7-2512 4357651324 7643211A432ABCDBCDInterfaceCNC(Customer Supplied)041909CONTROL BOARDS10012J30334 3214J300A J300BSerial IDDipswitchJumper BlockMachin

43211A432ABCDBCDInterfaceCNC(Customer Supplied)041909CONTROL BOARDS10012J30334 3214J300A J300BCNC Interface CableWorkpieceCNC Interface Cable(Optional

8-06Hyper therm Systèmes plasma 1a-1Section 1aSÉCURITÉDans cette section :Identifier les consignes de sécurité...

4/06/07Hypertherm Plasma systems a-1Appendix AHYPERTHERM TORCH COOLANT SAFETY DATAIn this section:Section 1 Chemical Product and Company Identifi

9/2/04a-2 Hypertherm Plasma systemsMATERIAL SAFETY DATA SHEETSECTION 1 – CHEMICAL PRODUCT AND COMPANY IDENTIFICATIONSECTION 2 – COMPOSITION / INFORMA

9/2/04Hyper therm Plasma systems a-3SECTION 4 – FIRST AID MEASURESMSDSPage 2 of 4ProductHypertherm Torch CoolantCODEIngestionNever give anything by mo

9/2/04a-4 Hypertherm Plasma systemsSECTION 8 – EXPOSURE CONTROLS / PERSONAL PROTECTIONSECTION 9 – PHYSICAL AND CHEMICAL PROPERTIESSECTION 10 – STABILI

9/2/04Hyper therm Plasma systems a-5Ye s N oXCODE2 – HDPESECTION 12 – ECOLOGICAL INFORMATIONSECTION 13 – DISPOSAL CONSIDERATIONSSECTION 14 – TRANSPORT

-70-60-50-40-30-20-100102030400 102030405060Temperature, °C% of Propylene Glycol9/2/04a-6 Hypertherm Plasma systemsFreezing Point of Propylene Glycol

5HPR260 Auto Gas Instruction Manual b-1Appendix BCNC INTERFACE PROTOCOLIn this section:Interface hardware...

APPENDIX B – CNC INTERFACE PROTOCOLb-2 HPR260 Auto Gas Instruction ManualInterface hardware• The interface will use a combination of discrete signals

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-35Pierce Complete Input When active, the system will use shield preflow gases

APPENDIX B – CNC INTERFACE PROTOCOLb-4 HPR260 Auto Gas Instruction ManualMulti-drop wiring Plasma Start

11-981a-2 Hypertherm Systèmes plasmaSÉCURITÉIDENTIFIER LES CONSIGNES DE SÉCURITÉLes symboles indiqués dans cette section sont utilisés pouridentifier

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-5Multi-drop addressingThe power supply control has dipswitches to set the powe

APPENDIX B – CNC INTERFACE PROTOCOLb-6 HPR260 Auto Gas Instruction ManualCommand table (1 of 13)ID Command System Description000 HELLO Manual gas syst

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-7ID Command System Description028 READ_PLASMA_AMPS Manual gas systemAuto gas s

APPENDIX B – CNC INTERFACE PROTOCOLb-8 HPR260 Auto Gas Instruction ManualCommand table (3 of 13)ID Command System Description068 SYSTEM_RESET Manual g

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-9Command table (4 of 13)ID Command System Description074 GET_IO_STATUS Manual

APPENDIX B – CNC INTERFACE PROTOCOLb-10 HPR260 Auto Gas Instruction ManualCommand table (5 of 13)ID Command System Description079 GET_PS_INFO Manual g

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-11Command table (6 of 13)ID Command System Description087 BROADCAST MODE Manua

APPENDIX B – CNC INTERFACE PROTOCOLb-12 HPR260 Auto Gas Instruction ManualCommand table (7 of 13)ID Command System Description096 SET_INLET_GASES Auto

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-13Command table (8 of 13)ID Command System Description100 GET_CONTROL_DATA Man

APPENDIX B – CNC INTERFACE PROTOCOLb-14 HPR260 Auto Gas Instruction ManualCommand table (9 of 13)ID Command System Description102 SET_GAS_IO_FROM_PS M

8-06Toucher une pièce électrique sous tension peut provoquerun choc électrique fatal ou des brûlures graves.• La mise en fonctionnement du système pla

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-15Command table (10 of 13)ID Command System Description114 READ_INPUTS Manual

APPENDIX B – CNC INTERFACE PROTOCOLb-16 HPR260 Auto Gas Instruction ManualID Command System Description121 LEAK_CHECK_MODE Manual gas systemAuto gas s

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-17ID Command System Description122 READ_GAS_SWITCH Manual gas system This comm

APPENDIX B – CNC INTERFACE PROTOCOLb-18 HPR260 Auto Gas Instruction ManualID Command System Description126 GET_INFO2 Auto gas controlboard onlySee 079

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-19Error responsesIf there is a problem with the serial command, the module wil

APPENDIX B – CNC INTERFACE PROTOCOLb-20 HPR260 Auto Gas Instruction Manual5Error codesID Name Description000 NO ERROR System is ready to run.012 TEST

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-215ID Name Description072AUTOMATIC GAS CONTROL BOARDOVERTEMPControl board has

APPENDIX B – CNC INTERFACE PROTOCOLb-22 HPR260 Auto Gas Instruction ManualStatus codesID Name00 IDLE02 PURGE03 IDLE204 PREFLOW05 PILOT ARC06 TRANSFER0

APPENDIX B – CNC INTERFACE PROTOCOLHPR260 Auto Gas Instruction Manual b-23CNC requirementsAuto gas consoleBelow is a list of functionality that CNCs m

APPENDIX B – CNC INTERFACE PROTOCOLb-24 HPR260 Auto Gas Instruction ManualSerial interface guidelinesChecksumThe protocol used for the serial interfac

8-061a-4 Hypertherm Systèmes plasmaSÉCURITÉL’arc plasma est lui-même la source de chaleurutilisée pour le coupage. Par conséquent, bien quel’arc plasm

HPR260 Auto Gas Instruction Manual c-1Appendix CCUT CHARTS FOR PREVIOUS SYSTEM REVISIONSThe cut charts in this appendix are for use with systems that

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-2 HPR260 Auto Gas Instruction ManualMild steelO2Plasma / O2Shield30 A Cutting220194220173 22019

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-3Mild steelO2Plasma / Air Shield80 A Cutting220189220173 220

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-4 HPR260 Auto Gas Instruction ManualMild steelO2Plasma / Air Shield130 A Cutting220183220173 22

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-5Plasma Shield Plasma Shield Plasma Shieldmm Volts mm factor

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-6 HPR260 Auto Gas Instruction ManualMild steelO2Plasma / Air Shield260 A Cutting220440220398 22

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-7Flow rates – lpm/scfhN2Preflow 24 / 51Cutflow 75 / 159Stain

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-8 HPR260 Auto Gas Instruction ManualStainless steelF5 Plasma / N2Shield45 A Cutting220202220173

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-9Stainless steelF5 Plasma / N2Shield80 A Cutting220338220173

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-10 HPR260 Auto Gas Instruction ManualStainless steelN2Plasma / N2Shield130 A Cutting22019822017

5-02Torches à allumage instantanéL’arc plasma s’allume immédiatement après que la torchesoit mise en marche.L’ARC PLASMA PEUT PROVOQUER DES BLESSURES

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-11Stainless steelH35 Plasma / N2Shield130 A Cutting220198220

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-12 HPR260 Auto Gas Instruction ManualStainless steelH35 and N2Plasma / N2Shield130 A Cutting220

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-13Stainless steelH35 Plasma / N2 Shield200 A CuttingFlow rat

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-14 HPR260 Auto Gas Instruction ManualStainless steelN2Plasma / N2 Shield200 A CuttingPlasma Shi

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-15Stainless steelH35 and N2Plasma / N2Shield200 A CuttingFlo

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-16 HPR260 Auto Gas Instruction ManualStainless steelH35 Plasma / N2 Shield260 A CuttingFlow rat

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-17Stainless steelN2Plasma / Air Shield260 A CuttingFlow rate

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-18 HPR260 Auto Gas Instruction ManualStainless steelH35 and N2Plasma / N2Shield260 A CuttingFlo

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-19AluminumAir Plasma / Air Shield45 A Cutting220202220173 22

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-20 HPR260 Auto Gas Instruction ManualAluminumAir Plasma / Air Shield130 A Cutting220198220173 2

11-981a-6 Hypertherm Systèmes plasmaSÉCURITÉ• Ne jamais lubrifier les robinets des bouteilles ou lesrégulateurs avec de l’huile ou de la graisse.• Uti

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-21AluminumH35 Plasma / N2Shield130 A Cutting220198220173 220

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-22 HPR260 Auto Gas Instruction ManualAluminumH35 and N2Plasma / N2Shield130 A Cutting2201982201

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-23AluminumH35 Plasma / N2 Shield200 A CuttingFlow rates – lp

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-24 HPR260 Auto Gas Instruction ManualAluminumN2Plasma / N2 Shield200 A CuttingPlasma Shield Pla

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-25AluminumH35 and N2Plasma / N2Shield200 A CuttingFlow rates

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSc-26 HPR260 Auto Gas Instruction ManualAluminumH35 Plasma / N2 Shield260 A CuttingFlow rates – lp

APPENDIX C – CUT CHARTS FOR PREVIOUS SYSTEM REVISIONSHPR260 Auto Gas Instruction Manual c-27AluminumN2Plasma / Air Shield260 A CuttingFlow rates – lpm

HPR260 Auto Gas Instruction Manual d-1Appendix DBEVEL CUTTINGIn this appendix:Bevel torch dimensions...

APPENDIX D – BEVEL CUTTINGd-2 HPR260 Auto Gas Instruction ManualBevel torch dimensions280.5 mm11.0"51 mm2.0"42 °122 mm4.8"57 mm2.25&quo

APPENDIX D – BEVEL CUTTINGHPR260 Auto Gas Instruction Manual d-3Bevel cutting definitionsBevel angle The angle between the center line of the torch an

HyPerformance PlasmaHPR260 Auto Gas Instruction Manual(P/N 805000)Revision 5 – April, 2008© Copyright 2008 Hypertherm, Inc.All Rights ReservedHyperthe

8-99Étiquette de sécuritéCette étiquette est affichée sur la source de courant. Il est importantque l’utilisateur et le technicien de maintenance comp

APPENDIX D – BEVEL CUTTINGd-4 HPR260 Auto Gas Instruction Manual5Mild steel bevel cuttingO2Plasma / Air Shield130 A Flow rates – lpm/scfhO2AirPreflow

APPENDIX D – BEVEL CUTTINGHPR260 Auto Gas Instruction Manual d-5Mild steel bevel cuttingO2Plasma / Air Shield260 A220545220398 220541220603 2204362205

APPENDIX D – BEVEL CUTTINGd-6 HPR260 Auto Gas Instruction Manual5Stainless steel bevel cuttingH35 Plasma / N2Shield130 A 220609220398 220606220608 220

APPENDIX D – BEVEL CUTTINGHPR260 Auto Gas Instruction Manual d-7Stainless steel bevel cuttingN2Plasma / N2Shield130 A 220609220398 220606220608 220179

APPENDIX D – BEVEL CUTTINGd-8 HPR260 Auto Gas Instruction Manual5MetricEnglishSelectGasesSetPreflowSetCutflowMinimumClearanceEquivalentMaterialThickne

APPENDIX D – BEVEL CUTTINGHPR260 Auto Gas Instruction Manual d-9Stainless steel bevel cuttingH35 Plasma / N2Shield260 A220609220398 220606220608 22040

APPENDIX D – BEVEL CUTTINGd-10 HPR260 Auto Gas Instruction Manual5Stainless steel bevel cuttingN2Plasma / Air Shield260 A220609220398 220606220608 220

APPENDIX D – BEVEL CUTTINGHPR260 Auto Gas Instruction Manual d-11Stainless steel bevel cuttingH35 and N2Plasma / N2Shield260 A220609220398 22060622060

APPENDIX D – BEVEL CUTTINGd-12 HPR260 Auto Gas Instruction ManualTorch connectionsConnect the torch lead assembly to the quick-disconnect assembly1.

APPENDIX D – BEVEL CUTTINGHPR260 Auto Gas Instruction Manual d-136. Connect the plasma vent hose (white).7. Connect the coolant return hose (red).8.

8-991a-8 Hypertherm Systèmes plasmaSÉCURITÉÉtiquette de sécuritéCette étiquette est affichée sur la source de courant. Il est importantque l’utilisate

APPENDIX D – BEVEL CUTTINGd-14 HPR260 Auto Gas Instruction Manual5Mild steelConsumablesParts list260A220398 220541220436220542220545 220603220571Stain

APPENDIX D – BEVEL CUTTINGHPR260 Auto Gas Instruction Manual d-15Part selectionNote: Standard consumables can be used for bevel cutting, but are no

APPENDIX D – BEVEL CUTTINGd-16 HPR260 Auto Gas Instruction Manual1. Leads for use with the standard quick-disconnect (220163)All leads have standard

ChangedPageDescription of change for revision 5 (date of change - 4/2008)i - xUpdated EMC and Warranty information to the latest version. Updated tabl

ChangedPageDescription of change for revision 5 (date of change - 12/2007)5.47 and 5.48 New chopper test.5.56 and 5.57 Updated service parts replaceme

ChangedPageDescription of change for revision 4 (date of change - 12/2006)I Through iv Updated EMC and Warranty to new format. This information was on

Changed Page DescriptionIM805000 Rev 1 to 35/15/06Revision 2 was never printed. Printed manuals went from Revision 1 to 3.2.2 and 3.4Updated graphic t

Changed Page DescriptionIM805000 Rev 0 to 18/5/05vi Corrected page number for error code troubleshooting 8 of 8. It was 5-13. Changed to 5-14vi

8-06Hypertherm Sistemas plasma 1b-1Seccíon 1bSEGURIDADEn esta sección:Reconocimiento de información de seguridad...

11-98SEGURIDAD1b-2 Hypertherm Sistemas plasmaRECONOCIMIENTO DEINFORMACIÓN DE SEGURIDADLos símbolos que se muestran en esta sección se utilizanpara ide

8-06El contacto directo con piezas eléctricas conectadas puedeprovocar un electrochoque fatal o quemaduras graves.• Al hacer funcionar el sistema de p

8-06SEGURIDAD1b-4 Hypertherm Sistemas plasmaEl arco plasma es por si solo la fuente de calor quese usa para cortar. Según esto, aunque el arco deplasm

5-02Antorchas de encendido instantáneoEl arco de plasma se enciende inmediatamente después deactivarse el interruptor de la antorcha.EL ARCO DE PLASMA

11-98SEGURIDAD1b-6 Hypertherm Sistemas plasma•Nunca lubrique reguladores o válvulas de cilindros conaceite o grasa.•Utilice solamente cilindros, regul

8-99Etiqueta de advertenciaEsta etiqueta de advertencia se encuentra adherida a la fuente de energía.Es importante que el operador y el técnico de man

8-99SEGURIDAD1b-8 Hypertherm Sistemas plasmaEtiqueta de advertenciaEsta etiqueta de advertencia se encuentra adherida a la fuente de energía.Es import

1/19/07Hypertherm, Inc.Etna Road, P.O. Box 5010Hanover, NH 03755 USA603-643-3441 Tel (Main Office)603-643-5352 Fax (All Departments)[email protected]

HPR260 Auto Gas Instruction Manual 2-1Section 2SPECIFICATIONSIn this section:System description ...

SPECIFICATIONS2-2 HPR260 Auto Gas Instruction Manual3

SPECIFICATIONSHPR260 Auto Gas Instruction Manual 2-3System descriptionGeneralHyPerformance plasma systems are designed to cut a wide range of thicknes

SPECIFICATIONS2-4 HPR260 Auto Gas Instruction Manual5SpecificationsSystem gas requirementsMild steel Stainless steel AluminumGas types Plasma Shield P

SPECIFICATIONSHPR260 Auto Gas Instruction Manual 2-55Power supply133.4 mm5.3"1181.1 mm46.5"1143.0 mm45.0"803.3 mm31.6"554.7 kg1223

SPECIFICATIONS2-6 HPR260 Auto Gas Instruction ManualIgnition console – 078172• The ignition console may be mounted locally on the power supply (LHF)

SPECIFICATIONSHPR260 Auto Gas Instruction Manual 2-7Horizontal mountingVertical mountingLHF mounting (local)Mounted on tableRHF mounting (remote)

SPECIFICATIONS2-8 HPR260 Auto Gas Instruction Manual3Selection console – 078185• Maximum cable length from the power supply to the selection console

Metering console – 078184• Maximum cable length from the metering console to the torch lifter station is 1.8 m (6 ft).• Mount the metering console t

SPECIFICATIONS2-10 HPR260 Auto Gas Instruction ManualTorch – 128818• The outside diameter of the torch mounting sleeve is 50.8 mm (2.0 in).• The max

ELECTROMAGNETIC COMPATIBILITY (EMC)Hypertherm i6-07EMC IntroductionHypertherm’s CE-marked equipment is built in compliancewith standard EN60974-10. Th

HPR260 Auto Gas Instruction Manual 3-1Section 3INSTALLATIONIn this section:Upon receipt...

INSTALLATION3-2 HPR260 Auto Gas Instruction ManualExamples of input circuits...

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-35Upon receipt• Verify that all system components on your order have been received. Contact your sup

INSTALLATION3-4 HPR260 Auto Gas Instruction Manual3Installation requirementsABCD123456789101113E15141218171619

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-5System componentsPower supplyIgnition consoleSelection consoleMetering consoleTorchCables and hosesP

INSTALLATION3-6 HPR260 Auto Gas Instruction Manual5Recommended grounding and shielding practicesIntroductionThis document describes the grounding and

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-75Steps to take1. Unless noted, use only 6 AWG (16 mm2) welding cable (Hypertherm part no. 047040) f

INSTALLATION3-8 HPR260 Auto Gas Instruction Manual512. If the gantry runs on rails that are not welded to the table, then the rails need to be connec

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-95Example of a good gantry ground bus. It is bolted to the gantry, close to the motor. All of the ind

INSTALLATION3-10 HPR260 Auto Gas Instruction Manual5******AC earth/service groundGround rodChassis and RFI groundThe lifter assembly and the RHF conso

ELECTROMAGNETIC COMPATIBILITY (EMC)ii Hypertherm8-06Earthing of workpieceWhere the workpiece is not bonded to earth for electricalsafety, nor connecte

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-115Placement of the power supplyADANGERELECTRICAL SHOCK CAN KILLRemove all electrical connections to

INSTALLATION3-12 HPR260 Auto Gas Instruction ManualInstall the ignition console• Mount the ignition console on the gantry (bridge) for the RHF config

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-13LHF mountingHorizontal RHF mountingVertical RHF mounting

INSTALLATION3-14 HPR260 Auto Gas Instruction Manual3Placement of the selection console• Mount the selection console near the cutting table. Allow roo

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-15Install the metering console• Mount the metering console near the torch lifter station. The maximu

INSTALLATION3-16 HPR260 Auto Gas Instruction Manual5Power supply to ignition console leadsPilot arc lead1Negative lead2Pilot arc leadNegative leadIgni

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-17Pilot arc leadNegative leadPilot arc leadNegative lead1221Work lead221

INSTALLATION3-18 HPR260 Auto Gas Instruction Manual5Ignition console power cable3Cable signal list – power supply to ignition consolePower supply end

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-193Ignition console coolant hoses4RedGreenGreenRed4Part no. Length Part no. Length228031* 1.1 m (3.8

INSTALLATION3-20 HPR260 Auto Gas Instruction Manual3Power supply to selection console cablesControl cable5Power cable6Cable signal list – power supply

WARRANTYHypertherm iii6-07AttentionGenuine Hypertherm parts are the factory-recommendedreplacement parts for your Hypertherm system. Anydamage caused

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-211X5J103J300FemaleMale56563X13X23X33X45

INSTALLATION3-22 HPR260 Auto Gas Instruction ManualCable and gas hose assembly7Selection console to metering console connectionsFemale end to metering

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-237

INSTALLATION3-24 HPR260 Auto Gas Instruction Manual5Wire Input/ Input/color Pin # Output Signal name Function Output NotesBlack 1 Input Rx - RS-422 se

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-255Caution: The CNC cable must be constructed using cable with 360-degree shield andmetal housing

INSTALLATION3-26 HPR260 Auto Gas Instruction ManualExamples of output circuits1. Logic interface, active-high2. Logic interface, active-low3. Relay in

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-273Examples of input circuitsOutput fromCNC/PLCExternal relay(AC or DC)1. Relay interface+24 VDCHPRPo

INSTALLATION3-28 HPR260 Auto Gas Instruction Manual1. Locate terminal block 2 (TB2) in the power supply.2. Remove wire 1 and wire 3 as shown. These

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-295Torch lead assembly10Plasma-gas vent hose10Part no. Length128986 2 m (6 ft)128935 3 m (10 ft)12893

INSTALLATION3-30 HPR260 Auto Gas Instruction Manual3Work lead11Work leadWork leadLower frame of work table (typical).Work tablePower supplyPart no. Le

WARRANTYiv Hypertherm6-07obligation to indemnify shall be conditioned uponHypertherm’s sole control of, and the indemnified party’scooperation and ass

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-315Torch connectionsConnect the torch to the torch lead assembly1. Uncoil the first 2 meters (6.5 ft

INSTALLATION3-32 HPR260 Auto Gas Instruction Manual5c. Slide the sleeve forward until it clicks into place.5. Connect the pilot arc lead.Note: Be

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-3357. Connect the coolant return hose (red).8. Connect the plasma gas hose.9. Connect the shield g

INSTALLATION3-34 HPR260 Auto Gas Instruction ManualConnect the torch to the quick-disconnectInstallation noteAlign the torch body to the torch leads a

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-353Torch mounting and alignmentMounting the torchTorch alignmentTo align the torch at right angles to

INSTALLATION3-36 HPR260 Auto Gas Instruction Manual5Line disconnect switchThe line disconnect switch serves as the supply-voltage disconnecting (isola

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-37Connect the power1. Insert the power cable through the strain relief at the rear of the power supp

INSTALLATION3-38 HPR260 Auto Gas Instruction Manual5DANGERCOOLANT CAN BE IRRITATING TO SKIN AND EYES AND HARMFUL OR FATAL IF SWALLOWEDPropylene glycol

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-39500000000-7-6-5-4-3-2-1102030400 102030405060-57-51-46-40-34-29-23-18-12-7-14Temperature% of Propyl

INSTALLATION3-40 HPR260 Auto Gas Instruction Manual5Water purity requirementsIt is critical to maintain a low level of calcium carbonate in the coolan

TABLE OF CONTENTSHPR260 Auto Gas Instruction Manual v4Electromagnetic Compatibility (EMC) ...

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-41Fill the power supply with coolantThe system will take 11.4 – 15.1 liters (3 to 4 gallons) of coola

INSTALLATION3-42 HPR260 Auto Gas Instruction Manual5Gas requirementsThe customer must furnish all gases and gas-supply regulators for the system. Use

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-43Gas regulatorsLow-quality gas regulators do not provide consistent supply pressures and can result

INSTALLATION3-44 HPR260 Auto Gas Instruction Manual5Supply gas plumbingRigid copper plumbing or suitable flexible hose may be used for all gas supplie

INSTALLATIONHPR260 Auto Gas Instruction Manual 3-45Supply gas hosesOxygen hose12Air hose14H35 or F5 hose15Nitrogen hose13Part no. Length Part no. Leng

5HPR260 Auto Gas Instruction Manual 4-1Section 4OPERATIONIn this section:Daily start-up...

Daily start-upPrior to start-up, ensure that your cutting environment and that your clothing meet the safety requirements outlined in theSafety sectio

OPERATIONHPR260 Auto Gas Instruction Manual 4-3Power indicatorsGeneralPower for the system is controlled by the CNC. The power supply, selection conso

OPERATION4-4 HPR260 Auto Gas Instruction ManualCNC controller requirementsBase required elementsThe following elements should be able to be displayed

OPERATIONHPR260 Auto Gas Instruction Manual 4-5CNC screen examplesThe screens shown are for reference. The screens you work with may be different, but