Hypertherm HD4070 Rev.1 Instrukcja Użytkownika Strona 91
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Oceniono. / 5. Na podstawie oceny klientów
THC
Lifter I/O (1) 1X6 Motor (1) 1X7
Lifter I/O (2) 1X8 Motor (2) 1X9
4070.26B
22
21
23
20
1-TORCH INSTALLATION
3A-18 HyPerformance HD4070 Instruction Manual
Integrated CommandTHC option – cable installation
Installation note
Mark the identification number
on the end of each cable.
Torch
Female Male
- HyPerformance 1
- HyPerformance HD4070 2
- EMC Introduction 4
- Installation and use 4
- Assessment of area 4
- Methods of reducing emissions 4
- Earthing of workpiece 5
- Screening and shielding 5
- Certification test marks 6
- Patent indemnity 6
- WARRANTY 7
- TABLE OF CONTENTS 10
- Section 1 16
- Hypertherm Plasma Systems 1-3 18
- ELECTRIC SHOCK CAN KILL 18
- 1-4 Hypertherm Plasma Systems 19
- Hypertherm Plasma Systems 1-5 20
- GROUNDING SAFETY 20
- Hypertherm Plasma Systems 1-7 22
- WARNING LABEL 22
- 1-8 Hypertherm Plasma Systems 23
- Section 1a 24
- SÉCURITÉ 24
- DES BLESSURES OU LA MORT 27
- MISE À LA MASSE ET À LA TERRE 28
- Seccíon 1b 32
- SEGURIDAD 32
- Section 2 40
- SPECIFICATIONS 40
- System description 41
- Options – continued 43
- Specifications 44
- 4070.20A 47
- 4070.19A 48
- 4070.18A 49
- Torch specifications – 228048 50
- X-Y lifter assembly – 128606 51
- Torch breakaway kit – 128281 52
- Section 3 53
- INSTALLATION 53
- Upon receipt 54
- Installation requirements 54
- Gas requirements 54
- Torch coolant requirements 55
- Noise levels 56
- Placement of the power supply 60
- Grounding requirements 64
- Supply gas plumbing 65
- Power requirements 66
- Connect the power 67
- Male ends 68
- *See notes on next page 70
- + 24 VDC 71
- Display mounting dimensions 73
- Section 3A 74
- 1-TORCH INSTALLATION 74
- HD4070 1-torch installation 75
- 4070.04A 77
- Pilot arc lead 80
- Negative lead 80
- Work lead 80
- 6 mm (1/4") 85
- Torch mounting block kit 86
- (not connected) 88
- 4070.26B 91
- Female Male 91
- 4070.26C 92
- Motor drive cable signals 93
- Lead assemblies 98
- Torch assembly – 228048 98
- Section 3B 101
- 2-TORCH INSTALLATION 101
- System components 103
- Cables and hoses 103
- 4070.04B 104
- 4070.05C 106
- 4070.05D 107
- 4070.05E 109
- 4070.10C 110
- Install the gas hose assembly 112
- Installation note 114
- Cable – off-valve 115
- 4070.26E 117
- Motor drive cable signal 118
- Torch connections 119
- 2WRENCHES 119
- Torch mounting and alignment 122
- Torch lifter requirement 122
- 4070_11A 123
- 4070.40A 124
- Section 4 126
- OPERATION 126
- Power switch 127
- Power indicators 127
- Section 5 128
- Daily start-up 132
- Plasma Process Control 133
- System operation screens 136
- Consumable selection 139
- Aluminum 140
- Install consumables 141
- Cut charts 142
- Mild steel 144
- Stainless steel 148
- Changing consumable parts 155
- Part Check for Action 156
- Inspect Check for Action 157
- Replace torch water tube 159
- Common cutting faults 160
- How to optimize cut quality 161
- Additional improvements 163
- MAINTENANCE 164
- Introduction 165
- Routine maintenance 165
- HD4070 system description 166
- Torch coolant draining 169
- Power supply coolant draining 169
- Coolant system filter 170
- Coolant flow test procedure 171
- HD4070 process sequence 172
- Initial checks 174
- Power measurement 175
- Service display screens 176
- Error codes 177
- PC-104 test procedure 183
- Breakout board LED list 187
- Breakout board LEDN list 187
- 041605RA eps 190
- 041610RA.eps 191
- Operation 192
- Pilot arc current levels 192
- Start-circuit troubleshooting 193
- Leak test procedure 200
- Setting regulator pressure 200
- Chopper module test procedure 201
- THC routine maintenance 204
- MOTOR DRIVE PCB 208
- THC Power Supply 209
- Preventive maintenance 212
- Cooling system 213
- Torch main body 213
- Gas flows 213
- Cable connections 214
- Ignition console 214
- System grounding 214
- Comments 216
- Section 6 219
- PARTS LIST 219
- Power supply 220
- Power Supply 226
- Gas console – 1 of 2 228
- Gas console – 2 of 2 229
- HyPerformance torch 230
- Consumable parts kit 231
- Off-valve assembly – 129563 232
- Recommended spare parts 232
- Gas console 233
- Integrated CommandTHC 234
- Section 7 244
- WIRING DIAGRAMS 244
- Wiring diagram symbols 244
- Torch Symbols 246
- SHEET 1 OF 1 247
- HD4070 OFF VALVE 260
- System grounding requirements 261
- Appendix A 261
- SYSTEM GROUNDING 261
- APPENDIX A – SYSTEM GROUNDING 262
- Work table grounding 262
- Appendix B 265
- MATERIAL SAFETY DATA SHEET 266
- Temperature, °F 270
- Appendix C 271
- GAS REGULATORS 271
- Gas regulators 272
- Appendix D 273
- Input / Output (Screen 18) 274
- Appendix E 275
- CommandTHC serial protocol 276
- CNC serial interface 278
- 1 2 3 4 282
- Switch number 4 positions 284
- In this appendix: 285
- PC104 stack: jumper positions 286
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Inhaltsverzeichnis
Enhanced
13
Package
13
Color Coder
14
Fittings
15
& 280160
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Battery and
18
Transom Pad
20
Tack Rag
20
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