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Phoenix 9.76.0 Installation and Setup Manual 806410 181
8 – Diagnostics
3. On the Machine Interface screen, press Test. A message informs you if the test is successful.
If the test fails, contact your OEM or system integrator to replace the serial isolation board.
USB Test
Conduct this test if the memory stick is not shown as an option when you try to load part programs or update cut charts,
software, or Help.
To test the US B port:
1. On the Machine Interface screen, press the USB port.
- Software Version 9 Series 1
- Phoenix Software 3
- Version 9 Series 3
- Contents 10
- DANGER WARNING CAUTION 15
- ELECTRIC SHOCK CAN KILL 16
- Fire prevention 17
- Explosion prevention 17
- SC-18 Safety and Compliance 18
- GROUNDING SAFETY 19
- COMPRESSED GAS EQUIPMENT 20
- GAS CYLINDERS CAN 20
- EXPLODE IF DAMAGED 20
- Safety and Compliance SC-21 21
- NOISE CAN DAMAGE HEARING 22
- Safety and Compliance SC-23 23
- LASER RADIATION 24
- ADDITIONAL SAFETY INFORMATION 24
- WARNING LABELS 25
- Warning labels 26
- Symbols and marks 27
- SC-28 Safety and Compliance 28
- Product Stewardship 29
- Introduction 29
- Certification test marks 29
- Higher-level systems 31
- Safety and Compliance SC-33 33
- The REACH regulation 34
- Shrink-wrap License Agreement 35
- Section 1 37
- System Tools 37
- 1 – System Tools 38
- CNC performance information 39
- Back up the hard drive 40
- Scan Hard Disk 41
- Antivirus 42
- Defragment hard disk 43
- Launch an External Program 43
- Software installed on the CNC 45
- Phoenix setup files 46
- Save and load the setup file 47
- Reload factory settings 49
- CAUTION! 49
- Section 2 51
- Machine Setup 51
- About axis assignments 55
- System axis screens 58
- Transverse or Rail Axis 60
- Dual Gantry Axis 64
- CBH Axis 67
- Rotate Axis 69
- Tilt Axis 71
- Transverse 2 Axis 74
- Laser Mapping 78
- Setting Speeds 79
- CBH Speeds 81
- THC Speeds 81
- S-curve acceleration 82
- S-curve setup 84
- Torch Height Disable 85
- Configuring Ports 87
- Phoenix Link Configuration 90
- Command THC Port Designation 91
- Configuring I/O 92
- Digital Input Definitions 93
- Digital Output Definitions 97
- 2 – Machine Setup 100
- Speed Pot and Joystick Setup 101
- Section 3 103
- Sensor THC axis 103
- Entering the slide length 104
- Sensor THC axis screen 108
- Tuning the axis with gains 109
- Tracking Mode 113
- Sensor THC I/O points 114
- Watch Window setup 115
- Sensor Ti axis setup 116
- Sensor THC Axis screen 117
- Station Configuration screen 117
- ArcGlide THC axis 118
- Mechanical 121
- Miscellaneous 121
- Section 4 123
- SERCOS setup 123
- SERCOS III support 123
- 4 – SERCOS setup 124
- General recommendations 124
- Drive I/O 124
- Inline I/O bus coupler 125
- Troubleshooting tips 125
- SERCOS setup screen 126
- SERCOS II support 127
- I/O modules 128
- SERCSO II setup screen 129
- Section 5 131
- Station Setup 131
- Overview 131
- Generic and numbered I/O 131
- Enabling station I/O 132
- 5 – Station Setup 133
- Basic operating sequence 133
- Station configuration screen 136
- Conflicting process 137
- Troubleshooting steps 144
- Section 6 145
- Special Setups 145
- 6 – Special Setups 146
- Status/Feature List 147
- Status/Message or Wizard List 148
- Soft Keys 149
- Section 7 151
- Plasma Setup 151
- Plasma 1 and Plasma 2 151
- 7 – Plasma Setup 152
- Plasma cut sequence 155
- I/O and diagnostics 159
- HPR diagnostics 159
- Power Supply Inputs 160
- Gas Console Inputs 161
- Power Supply Outputs 162
- Gas Console Outputs 163
- Powermax plasma supply 164
- Powermax Diagnostic screen 168
- MAXPRO200 plasma supply 169
- System error output 171
- MAXPRO200 Diagnostic screen 174
- Section 8 177
- Diagnostics 177
- Remote Help 177
- Load Additional Manuals 177
- 8–Diagnostics 178
- 8 – Diagnostics 179
- Serial Test 180
- USB Test 181
- I/O Test 182
- Axis Test 184
- THC Test 186
- LAN and Hypernet Tests 187
- Operator Interface Test 187
- Joystick and Speedpot Test 197
- Expanded I/O 201
- Analog Input Diagnostics 202
- Drives and Motors 203
- SERCOS Drives and Motors Test 204
- Using Norton Ghost Utility 204
- Retrieving an Image File 206
- Section 9 207
- Motion Control 207
- Closed Loop Servo Control 207
- 9 – Motion Control 208
- Encoders 209
- Following Error 210
- Position and Servo Error 210
- Proportional Gain 211
- Integral Gain 211
- Derivative Gain 211
- Feedforward 211
- Tuning Procedures 212
- Tuning for Current Drives 213
- Motion Tuning Watch Windows 214
- Section 10 217
- Motion Compensation 217
- Calculating Compensation Data 218
- 10 – Motion Compensation 220
- Map Axes 225
- Load the Data File 229
- Turn on Motion Compensation 229
- Save the Setup File 230
- Section 11 231
- Networking 231
- Before You Begin 231
- About Network Connections 232
- 11 – Networking 233
- Mapping a Network Drive 238
- Adding a Folder in Phoenix 240
- Section 12 241
- Serial Ports 241
- Control RS-232C DB-9 Pinout 242
- Control RS-422 DB-9 Pinout 243
- 12 – Serial Ports 244
- Section 13 245
- Phoenix Link 245
- Files Menu 246
- Settings Menu 247
- Installation 248
- 13 – Phoenix Link 249
- Change Master Folder 249
- Operating Multiple Links 251
- Hardware 252
- Operating Phoenix Link 252
- Common Errors 253
- Section 14 255
- Aligning Plates 255
- Notes about APA 255
- Sensing Sequence 256
- Five-Point Alignment 256
- Three Point Alignment 257
- 14 – Aligning Plates 258
- Section 15 259
- Oxyfuel Application 259
- Oxyfuel overview 260
- 15 – Oxyfuel Application 261
- Low preheat fuel gas options 262
- Oxyfuel cut sequence 262
- Oxyfuel inputs 266
- Oxyfuel outputs 267
- Setting up oxyfuel 269
- Oxyfuel cut chart 271
- Setting up analog outputs 273
- Section 16 279
- Waterjet Application 279
- Waterjet system overview 280
- 16 – Waterjet Application 281
- Serial communications 282
- Sequence of operations 283
- Waterjet I/O 286
- Waterjet height control 287
- Calibration 289
- Foot Sensor Up input 289
- Initial height sense (IHS) 289
- Low pressure piercing 290
- Cutting a part 291
- Cut speed calculator 292
- Waterjet system messages 292
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