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Phoenix Software
®
V
ersion 9 Series
Installation and Setup Manual
8064
1
0
Revision 11
English
December 20
14
Hypertherm Inc.
Hanover
, N
H 03
755 USA
1
2
3
4
5
6
7
8
...
293
294
Software Version 9 Series
1
Phoenix Software
3
Version 9 Series
3
Contents
10
DANGER WARNING CAUTION
15
ELECTRIC SHOCK CAN KILL
16
Fire prevention
17
Explosion prevention
17
SC-18 Safety and Compliance
18
GROUNDING SAFETY
19
COMPRESSED GAS EQUIPMENT
20
GAS CYLINDERS CAN
20
EXPLODE IF DAMAGED
20
Safety and Compliance SC-21
21
NOISE CAN DAMAGE HEARING
22
Safety and Compliance SC-23
23
LASER RADIATION
24
ADDITIONAL SAFETY INFORMATION
24
WARNING LABELS
25
Warning labels
26
Symbols and marks
27
SC-28 Safety and Compliance
28
Product Stewardship
29
Introduction
29
Certification test marks
29
Higher-level systems
31
Safety and Compliance SC-33
33
The REACH regulation
34
Shrink-wrap License Agreement
35
Section 1
37
System Tools
37
1 – System Tools
38
CNC performance information
39
Back up the hard drive
40
Scan Hard Disk
41
Antivirus
42
Defragment hard disk
43
Launch an External Program
43
Software installed on the CNC
45
Phoenix setup files
46
Save and load the setup file
47
Reload factory settings
49
CAUTION!
49
Section 2
51
Machine Setup
51
About axis assignments
55
System axis screens
58
Transverse or Rail Axis
60
Dual Gantry Axis
64
CBH Axis
67
Rotate Axis
69
Tilt Axis
71
Transverse 2 Axis
74
Laser Mapping
78
Setting Speeds
79
CBH Speeds
81
THC Speeds
81
S-curve acceleration
82
S-curve setup
84
Torch Height Disable
85
Configuring Ports
87
Phoenix Link Configuration
90
Command THC Port Designation
91
Configuring I/O
92
Digital Input Definitions
93
Digital Output Definitions
97
2 – Machine Setup
100
Speed Pot and Joystick Setup
101
Section 3
103
Sensor THC axis
103
Entering the slide length
104
Sensor THC axis screen
108
Tuning the axis with gains
109
Tracking Mode
113
Sensor THC I/O points
114
Watch Window setup
115
Sensor Ti axis setup
116
Sensor THC Axis screen
117
Station Configuration screen
117
ArcGlide THC axis
118
Mechanical
121
Miscellaneous
121
Section 4
123
SERCOS setup
123
SERCOS III support
123
4 – SERCOS setup
124
General recommendations
124
Drive I/O
124
Inline I/O bus coupler
125
Troubleshooting tips
125
SERCOS setup screen
126
SERCOS II support
127
I/O modules
128
SERCSO II setup screen
129
Section 5
131
Station Setup
131
Overview
131
Generic and numbered I/O
131
Enabling station I/O
132
5 – Station Setup
133
Basic operating sequence
133
Station configuration screen
136
Conflicting process
137
Troubleshooting steps
144
Section 6
145
Special Setups
145
6 – Special Setups
146
Status/Feature List
147
Status/Message or Wizard List
148
Soft Keys
149
Section 7
151
Plasma Setup
151
Plasma 1 and Plasma 2
151
7 – Plasma Setup
152
Plasma cut sequence
155
I/O and diagnostics
159
HPR diagnostics
159
Power Supply Inputs
160
Gas Console Inputs
161
Power Supply Outputs
162
Gas Console Outputs
163
Powermax plasma supply
164
Powermax Diagnostic screen
168
MAXPRO200 plasma supply
169
System error output
171
MAXPRO200 Diagnostic screen
174
Section 8
177
Diagnostics
177
Remote Help
177
Load Additional Manuals
177
8–Diagnostics
178
8 – Diagnostics
179
Serial Test
180
USB Test
181
I/O Test
182
Axis Test
184
THC Test
186
LAN and Hypernet Tests
187
Operator Interface Test
187
Joystick and Speedpot Test
197
Expanded I/O
201
Analog Input Diagnostics
202
Drives and Motors
203
SERCOS Drives and Motors Test
204
Using Norton Ghost Utility
204
Retrieving an Image File
206
Section 9
207
Motion Control
207
Closed Loop Servo Control
207
9 – Motion Control
208
Encoders
209
Following Error
210
Position and Servo Error
210
Proportional Gain
211
Integral Gain
211
Derivative Gain
211
Feedforward
211
Tuning Procedures
212
Tuning for Current Drives
213
Motion Tuning Watch Windows
214
Section 10
217
Motion Compensation
217
Calculating Compensation Data
218
10 – Motion Compensation
220
Map Axes
225
Load the Data File
229
Turn on Motion Compensation
229
Save the Setup File
230
Section 11
231
Networking
231
Before You Begin
231
About Network Connections
232
11 – Networking
233
Mapping a Network Drive
238
Adding a Folder in Phoenix
240
Section 12
241
Serial Ports
241
Control RS-232C DB-9 Pinout
242
Control RS-422 DB-9 Pinout
243
12 – Serial Ports
244
Section 13
245
Phoenix Link
245
Files Menu
246
Settings Menu
247
Installation
248
13 – Phoenix Link
249
Change Master Folder
249
Operating Multiple Links
251
Hardware
252
Operating Phoenix Link
252
Common Errors
253
Section 14
255
Aligning Plates
255
Notes about APA
255
Sensing Sequence
256
Five-Point Alignment
256
Three Point Alignment
257
14 – Aligning Plates
258
Section 15
259
Oxyfuel Application
259
Oxyfuel overview
260
15 – Oxyfuel Application
261
Low preheat fuel gas options
262
Oxyfuel cut sequence
262
Oxyfuel inputs
266
Oxyfuel outputs
267
Setting up oxyfuel
269
Oxyfuel cut chart
271
Setting up analog outputs
273
Section 16
279
Waterjet Application
279
Waterjet system overview
280
16 – Waterjet Application
281
Serial communications
282
Sequence of operations
283
Waterjet I/O
286
Waterjet height control
287
Calibration
289
Foot Sensor Up input
289
Initial height sense (IHS)
289
Low pressure piercing
290
Cutting a part
291
Cut speed calculator
292
Waterjet system messages
292
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