Hypertherm Powermax600 Service Manua Instrukcja Użytkownika

Plasma ArcCutting SystemService Manual803400 Revision 2®powermax600

SAFETY1-2Hypertherm Plasma SystemsThe symbols shown in this section are used to identifypotential hazards. When you see a safety symbol inthis manual

SAFETY1-3Hypertherm Plasma SystemsCutting can produce toxic fumes and gases thatdeplete oxygen and cause injury or death.• Keep the cutting area well

SAFETY1-4Hypertherm Plasma SystemsARC RAYS CAN BURN EYES AND SKINEye Protection Plasma arc rays produce intensevisible and invisible (ultraviolet an

SAFETY1-5Hypertherm Plasma SystemsGas cylinders contain gas under high pressure. Ifdamaged, a cylinder can explode.• Handle and use compressed gas cyl

SAFETY1-6Hypertherm Plasma Systems8-99WARNING LABELThis warning label is affixed to some power supplies. It isimportant that the operator and maintena

SÉCURITÉHYPERTHERM Systèmes plasma 1a-108/99Section 1aSÉCURITÉCette section comprend:IDENTIFIER LES CONSIGNES DE SÉCURITÉ...

SÉCURITÉ1a-208/99HYPERTHERM Systèmes plasmaIDENTIFIER LES CONSIGNESDE SÉCURITÉLes symboles indiqués dans cette section sont utilisés pouridentifier le

SÉCURITÉHYPERTHERM Systèmes plasma 1a-308/99Toucher une pièce électrique sous tension peut provoquerun choc électrique fatal ou des brûlures graves.•

SÉCURITÉ1a-408/99HYPERTHERM Systèmes plasmaTorches à allumage instantanéL’arc plasma s’allume immédiatement après que la torchesoit mise en marche.L’A

SÉCURITÉHYPERTHERM Systèmes plasma 1a-508/99• Ne jamais lubrifier les robinets des bouteilles ou lesrégulateurs avec de l’huile ou de la graisse.• U

.

SÉCURITÉ1a-608/99HYPERTHERM Systèmes plasmaÉtiquette de sécuritéCette étiquette est apposée sur certaines sources de courant. Il estimportant que l’ut

2-1SPECIFICATIONSpowermax600 Service ManualSection 2SPECIFICATIONSIn this section:SPECIFICATIONS, POWER SUPPLY ...

2-2powermax600 Service ManualSPECIFICATIONSFigure 2-1 Powermax600 Power Supply DimensionsSection 2 SPECIFICATIONSSPECIFICATIONS, POWER SUPPLYPowe

2-3SPECIFICATIONSpowermax600 Service ManualFigure 2-2 PAC123T Hand Torch DimensionsFigure 2-3 PAC123M Machine Torch DimensionsSPECIFICATIONS, PAC12

2-4powermax600 Service ManualSPECIFICATIONS S MARK (230/400 VOLT ONLY)The S mark indicates that the power supply and torch are suitable for us

2-5SPECIFICATIONSpowermax600 Service ManualGrounding RequirementsTo ensure personal safety, proper operation and to reduce electromagnetic interferen

2-6powermax600 Service ManualSPECIFICATIONSLine Voltage Disconnect BoxUse a line disconnect box for each power supply so that the operator can turn t

MAINTENANCE3-1powermax600 Service ManualSection 3MAINTENANCEIn this section:CONTROLS AND INDICATORS ...

3-2MAINTENANCEpowermax600 Service ManualPMX600.05ONOFFPressureGaugeCurrentAdjustmentKnobPressureRegulatorON (I)/OFF (0)SwitchFigure 3-1 Powermax600 C

MAINTENANCE3-3powermax600 Service ManualTHEORY OF OPERATIONGeneralRefer to Functional Description, Figures 3-2.1 and 3-2.2, Sequence of Operation an

Plasma Arc Cutting SystemService ManualIM-340(P/N 803400)© Copyright 1999 Hypertherm, Inc.All Rights ReservedHypertherm and Powermax are trademarks of

3-4MAINTENANCEpowermax600 Service ManualSee Figure 3-2.1.Three phase AC power enters the system through the power switch S1 and supplies theEMI filte

MAINTENANCE3-5powermax600 Service ManualM1Cap SwitchStart SwitchTS1 TS2~~-+BoardPowerPCB2BoardEMI FilterPCB1S1On Rear of BoardStartLED6 LED7

3-6MAINTENANCEpowermax600 Service ManualSee Figure 3-2.2.AC power enters the system through the power switch S1 to the input diode bridge D18.The DC

MAINTENANCE3-7powermax600 Service ManualM1Cap SwitchStart SwitchTS1 TS2~~-+BoardPowerPCB2S1On Rear of BoardStartLED6 LED7 LED8PowerO.K.Low V

3-8MAINTENANCEpowermax600 Service Manual• Connect gas supply to filter-regulator on power unit• Connect work lead to workpiece• Apply power at lin

MAINTENANCE3-9powermax600 Service ManualTROUBLESHOOTINGThe complexity of the circuits require that service technicians have a working knowledge of i

3-10MAINTENANCEpowermax600 Service ManualWARNINGELECTRIC SHOCK CAN KILL• Turn off the power and remove the input power plug from its receptaclebefore

MAINTENANCE3-11powermax600 Service ManualPMX600-SM.012.5M208V - 240V300-500K>50M230V and 400V3.5 - 4.5M>50M480V>50MResistance ChecksAll res

3-12MAINTENANCEpowermax600 Service ManualFigure 3-4 Resistance Check #2 - Power Board to ChassisResistance Check #2 - Figure 3-4• Check resistance f

MAINTENANCE3-13powermax600 Service Manual230V and 400V208-240V and 480VPMX600.21++Resistance Check #3 - Figure 3-5• Check resistance across output d

Hypertherm Offices Worldwide:Hypertherm, Inc.Etna Road, P.O. Box 5010Hanover, NH 03755 USATel.: (603) 643-3441 (Main Office)Fax: (603) 643-5352 (All D

3-14MAINTENANCEpowermax600 Service ManualIf no problems were found during the initial resistance checks and the power supply still does notoperate co

MAINTENANCE3-15powermax600 Service ManualmelborPnaeMyaMsihTesuaCnoituloSnorekaerbtiucricnruT.1s'DELsutatsondnas'DELsutatsondnas'DELsu

3-16MAINTENANCEpowermax600 Service ManualmelborPnaeMyaMsihTesuaCnoituloSspirtrekaerbtiucriC.2rewopnehwyletaidemmirewopnehwyletaidemmirewopnehwyletaid

MAINTENANCE3-17powermax600 Service ManualmelborPnaeMyaMsihTesuaCnoituloSb3.6 :ylnometsySV084&V042-802 ylppusfIkcehc,)rab5.2(isp93evobasierusserp

3-18MAINTENANCEpowermax600 Service ManualmelborPnaeMyaMsihTesuaCnoituloSKOdnaDELrewoP.9lla,setanimulliDELlla,setanimulliDELlla,setanimulliDELlla,seta

MAINTENANCE3-19powermax600 Service ManualmelborPnaeMyaMsihTesuaCnoituloShcrotgnisserpnehW.11tolip,hctiwstrats/reggirttolip,hctiwstrats/reggirttolip,

3-20MAINTENANCEpowermax600 Service ManualmelborPnaeMyaMsihTesuaCnoituloStuctonlliwenihcaM.21raeppatonseod(lairetamraeppatonseod(lairetamraeppatonseod

MAINTENANCE3-21powermax600 Service ManualBefore performing voltage checks, complete Visual Inspection - Internal, Resistance Checks andthe troublesh

3-22MAINTENANCEpowermax600 Service ManualFigure 3-5 Voltage Check #1 - Input of Input Diode BridgeVoltage Check #1 - Figure 3-5• Check input voltage

MAINTENANCE3-23powermax600 Service ManualVoltage Check #2 - Figure 3-6• Check output voltage of the input diode bridge.Figure 3-6 Voltage Check #2

ipowermax600 Service ManualEMC INTRODUCTIONThe CE power supplies have been built incompliance with standard EN50199. Toensure that the equipment work

3-24MAINTENANCEpowermax600 Service ManualVoltage Check #3 - Figure 3-7• Check voltage across IGBT module.Figure 3-7 Voltage Check #3 - Across IGBT M

MAINTENANCE3-25powermax600 Service ManualFigure 3-8 Voltage Check #4 - Across Power Supply CapacitorsVoltage Check #4 - Figure 3-8• Check voltage a

3-26MAINTENANCEpowermax600 Service ManualCOMPONENT REPLACEMENTWARNINGELECTRIC SHOCK CAN KILL• Disconnect electrical power before performing any maint

MAINTENANCE3-27powermax600 Service ManualTorch Lead Replacement (For models without quick disconnect)Disconnect electrical power and gas supply bef

3-28MAINTENANCEpowermax600 Service ManualRemoval• Disconnect electrical power.• Disconnect gas supply.• Remove the power supply cover.Air Filter Elem

MAINTENANCE3-29powermax600 Service ManualAir Filter Element Replacement (continued)•Install the power supply cover.• Connect electrical power.• Conn

3-30MAINTENANCEpowermax600 Service ManualWork Cable ReplacementDisconnect electrical power and gas supply before removing the old work cable.Installa

MAINTENANCE3-31powermax600 Service ManualInstallation - Refer to Figure 3-15.Check capacitor identification and install asshown below.Install new ca

3-32MAINTENANCEpowermax600 Service Manual129529exploded.epsAAAABCReferenceNotes:A Apply thermal grease and Torque to 20 in-lb / 23 kg cmB Apply therm

4-1powermax600 Service ManualPARTS LIST - 400/230V CEIn this section:POWER SUPPLY – EXTERIOR ...

iipowermax600 Service ManualWARRANTYGENERALHypertherm, Inc. warrants that products shall be free fromdefects in materials and workmanship, under prop

4-2PARTS LIST - 400/230V CEpowermax600 Service ManualPartItem Number Description Designator Qty.1 001669 Rear end panel 12 001668 Front end panel (Al

4-3powermax600 Service ManualPARTS LIST - 400/230V CEPartItem Number Description Designator Qty.1 041593 Control PCB assembly PCB3 12 108090 Termina

4-4PARTS LIST - 400/230V CEpowermax600 Service ManualPartItem Number Description Designator Qty.1 003193 Circuit breaker, 400 V S1 1003195 Circuit br

4-5powermax600 Service ManualPARTS LIST - 400/230V CEPartItem Number Description Designator Qty.1 005112 Pressure Switch PS1 12 022027 Pressure gaug

4-6PARTS LIST - 400/230V CEpowermax600 Service ManualPartItem Number Description Designator Qty.1 109088 Output diode D2 12 129406 EMI suppression ca

4-7powermax600 Service ManualPARTS LIST - 400/230V CERECOMMENDED SPARE PARTS - POWERMAX600- 230/400VPart Number Description PageReference001668 ...

4-8PARTS LIST - 400/230V CEpowermax600 Service ManualBlank

5-1powermax600 Service ManualPARTS LIST - 208-240/480V11-99In this section:POWER SUPPLY – EXTERIOR ...

5-2PARTS LIST - 208-240/480Vpowermax600 Service ManualPartItem Number Description Designator Qty.1 001669 Rear end panel 12 001668 Front end panel (a

5-3powermax600 Service ManualPARTS LIST - 208-240/480VPartItem Number Description Designator Qty.1 041654 Control PCB assembly PCB3 12 108090 Termin

TABLE OF CONTENTSpowermax600 Service ManualiiiElectromagnetic Compatibility ...

5-4PARTS LIST - 208-240/480Vpowermax600 Service Manual208V - 240V480VPartItem Number Description Designator Qty.1 003193 Circuit breaker, 480V S1 100

5-5powermax600 Service ManualPARTS LIST - 208-240/480VPartItem Number Description Designator Qty.1 005112 Pressure Switch PS1 12 022027 Pressure gau

5-6PARTS LIST - 208-240/480Vpowermax600 Service ManualPartItem Number Description Designator Qty.1 109088 Output diode D2 12 009849 Resistor, 20 OHM

5-7powermax600 Service ManualPARTS LIST - 208-240/480VRECOMMENDED SPARE PARTS - POWERMAX600- 208-240/480VPart Number Description PageReference001668

5-8PARTS LIST - 208-240/480Vpowermax600 Service ManualBlank

6-1powermax600 Service ManualPARTS LIST - TORCH AND CONSUMABLES10-99In this section:PAC123T HAND TORCH ASSEMBLY (NO QUICK DISCONNECT) ...

6-2PARTS LIST - TORCH AND CONSUMABLESpowermax600 Service ManualPAC123T Hand Torch Assembly (No Quick Disconnect)Item Part Number Description Quantity

6-3powermax600 Service ManualPARTS LIST - TORCH AND CONSUMABLESPAC123T.01PAC123T Hand Torch and Lead Assembly - No Quick Disconnect****Included with

6-4PARTS LIST - TORCH AND CONSUMABLESpowermax600 Service ManualPAC123T Hand Torch Assembly (With Quick Disconnect)Item Part Number Description Quanti

6-5powermax600 Service ManualPARTS LIST - TORCH AND CONSUMABLESPAC123T.02PAC123T Hand Torch and Lead Assembly - With Quick Disconnect** Included with

TABLE OF CONTENTSpowermax600 Service ManualivSECTION 3 MAINTENANCECONTROLS AND INDICATORS ...

6-6PARTS LIST - TORCH AND CONSUMABLESpowermax600 Service ManualPAC123M Machine Torch Assembly (No Quick Disconnect)Item Part Number Description Quant

6-7powermax600 Service ManualPARTS LIST - TORCH AND CONSUMABLESPAC123M Machine Torch Assembly and Leads - No Quick DisconnectPAC123M.03* Included wi

6-8PARTS LIST - TORCH AND CONSUMABLESpowermax600 Service ManualPAC123M Machine Torch Assembly (With Quick Disconnect)Item Part Number Description Qua

6-9powermax600 Service ManualPARTS LIST - TORCH AND CONSUMABLESPAC123M Machine Torch Assembly and Leads - With Quick DisconnectM.04PAC123* Included

6-10PARTS LIST - TORCH AND CONSUMABLESpowermax600 Service ManualTorch Consumables10-99Electrode Swirl RingRetaining Cap120600Shield120828NozzleGougin

6-11powermax600 Service ManualPARTS LIST - TORCH AND CONSUMABLESRECOMMENDED SPARE PARTS - PAC123 TORCHPartNumber Description001288 ... Handle, 2

6-12PARTS LIST - TORCH AND CONSUMABLESpowermax600 Service ManualBlank

7-1powermax600 Service ManualWIRING DIAGRAMSIn this section:Electrical Schematic: 230/400V ... 0133

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J18U3U418TRT1R12RT2COMTCOMT+5+5R8R6RT415141316/SSR/PA/GAS1110.1UF50VC89+24/SPARE00999412U11B2B3B4B23415B6B7B67-V851C2C3C4C5C6C7C+V042188ULN2003ATP1+50

SAFETY1-1Hypertherm Plasma SystemsSection 1SAFETYIn this section:Recognize Safety Information ..............